Transmission Installation
Automatic Transmission InstallationINSTALLATION
1) Replace the front differential side retainer oil seal.
(1) Remove the oil seal by using flat tip screwdriver etc.
(2) Install a new oil seal using ST.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE:
^ Apply oil to the oil seal lips.
^ Be sure to replace the differential side oil seal after the procedure of removing front drive shaft from transmission.
2) Attach the ST to converter case.
ST 498277200 STOPPER SET
3) Tap the transmission hanger in the rear side of transmission with a rubber hammer to bend it until it is in close contact with the transmission case.
CAUTION:
Do not apply excessive load or impact to the transmission case.
4) Install the rear cushion rubber.
Tightening torque:
40 Nm (4.1 kgf-m, 29.5 ft-lb)
5) Install the transmission onto the engine.
6) Install the engine mounting bolt and nut (lower side).
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
7) Install the transmission rear crossmember.
Tightening torque:
T1: 35 Nm (3.6 kgf-m, 25.8 ft-lb)
T2: 75 Nm (7.6 kgf-m, 55.3 ft-lb)
8) Remove the transmission jack.
9) Lower the vehicle.
10) Install the engine mounting bolt (upper side).
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
11) Remove the ST from converter case.
12) Install the torque converter to drive plate.
CAUTION:
^ Be careful not to drop bolts into converter housing.
^ Be careful not to damage the mounting bolts.
(1) Install the bolts which hold torque converter to drive plate.
(2) Install all four bolts by rotating the crank pulley a little at a time.
(3) Install the service hole.
Tightening torque:
25 Nm (2.5 kgf-m, 18.4 ft-lb)
13) Install the starter.
14) Remove the ST and install the pitching stopper bracket.
Tightening torque:
41 Nm (4.2 kgf-m, 30.2 ft-lb)
15) Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)
T2: 58 Nm (5.9 kgf-m, 42.8 ft-lb)
16) Lift up the vehicle.
17) Set the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
18) Install the front drive shaft into the transmission.
NOTE:
Replace the circlip of drive shaft with a new part.
19) Install the front drive shaft into transmission, remove the ST and insert the drive shaft securely.
20) Install the inlet and outlet hoses to the ATF inlet and outlet pipes.
NOTE:
Use the new inlet hose and outlet hose.
21) Insert the ball joint into housing.
22) Install the front stabilizer clamp.
23) Install the clutch housing cover securing bolts.
24) Install the front crossmember support plate.
25) Install the propeller shaft.
26) Install the shift select cable.
27) Install the turbine speed sensor 1 and harness, and then connect the connector.
Tightening torque:
7 Nm (0.7 kgf-m, 5.2 ft-lb)
28) Install the oil charge pipe.
NOTE:
Use a new bolt.
Tightening torque:
38 Nm (3.9 kgf-m, 28.0 ft-lb)
29) Install the heat shield cover.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
30) Install the front exhaust pipe, rear exhaust pipe and muffler.
31) Install the under cover.
32) Lower the vehicle.
33) Connect the front oxygen (A/F) sensor, rear oxygen sensor and transmission harness connector.
34) Install the vacuum pump and vacuum pipe & hose.
35) Install the engine hanger rear, and then connect the engine harness connector.
36) Pour ATF from the oil charge pipe. Automatic Transmission Fluid
37) Install the air breather hose.
38) Install the throttle body to intake manifold.
Tightening torque:
8 Nm (0.8 kgf-m, 5.9 ft-lb)
39) Install the air intake chamber and intake boot.
40) Install the collector cover.
41) Connect the battery ground terminal.
42) Perform Clear Memory 2 operation.
43) Perform the diagnosis again. Programming and Relearning
44) Perform the inspection at the end of repair work, and make sure there is no faulty as below;
^ Excessive shift shock
^ Oil leakage from the transmission body, etc.
^ Occurrence of noise caused by interference etc.