Installation
Installation1. Installation of rear differential mount cushion No. 1
2. Installation of rear differential mount cushion No. 2
3. Temporary tightening of upper control arm ASSY RR LH
4. Temporary tightening of upper control arm ASSY RR RH
NOTE:
Perform the same procedure as the LH side.
5. Installation of rear suspension member SUB-ASSY
(1) Set a height adjustable attachment, plate lift attachment, etc. on a universal engine lifter, and support the rear suspension member SUB-ASSY.
CAUTION:
^ Using the height adjustable attachment, plate lift attachment, etc., set the rear suspension member SUB-ASSY so that it becomes level.
^ Securely support the rear suspension member SUB-ASSY since it is heavy.
(2) Gradually raise the universal engine lifter until there is no space between the rear suspension member SUB-ASSY and the vehicle.
CAUTION:
To prevent the rear suspension member SUB-ASSY from tilting greatly or falling, a few operators must support the part when performing the procedure.
(3) While supporting the rear suspension member SUB-ASSY with a high transmission jack, install the rear suspension member SUB-ASSY with the front support rear LH, front support rear RH, rear support upper, and rear support lower using four new bolts (bolt A) and four bolts (bolt B).
CAUTION:
After temporarily tightening the bolts A in the numerical order shown in the figure, fully tighten them.
Captions in illustration
Standard value:Bolt A
T=145Nm {1479kgf-cm} {106.9ft-lbf}
Bolt B
T=70Nm {714kgf-cm} {51.6ft-lbf}
6. Temporary tightening of toe control link SUB-ASSY LH
(1) After inserting the toe adjust cam from the front of the vehicle, install the toe control link SUB-ASSY LH and temporarily tighten it with the toe adjust plate No. 2 using a new nut.
CAUTION:
Align the alignment marks of the rear suspension member SUB-ASSY and the toe adjust plate No. 2.
7. Temporary tightening of toe control link SUB-ASSY RH
NOTE:
Perform the same procedure as the LH side.
8. Temporary tightening of rear suspension arm ASSY No. 2 LH
(1) Using the bolt and a new nut, temporarily tighten the rear suspension arm ASSY No. 2 LH to the rear suspension member SUB-ASSY.
CAUTION:
Insert the bolt from the front of the vehicle.
9. Temporary tightening of rear suspension arm ASSY No. 2 RH
NOTE:
Perform the same procedure as the LH side.
10. Temporary tightening of rear shock absorber w/ coil spring LH
(1) Using the bolt and a new nut, temporarily tighten the rear suspension arm ASSY No. 2 LH to the rear shock absorber w/coil spring LH.
NOTE:
The bolt may be inserted from either side.
11. Temporary tightening of rear shock absorber w/ coil spring RH
NOTE:
Perform the same procedure as the LH side.
12. Temporary tightening of rear suspension arm ASSY No. 1 LH
(1) Using a new bolt and nut, temporarily tighten the rear suspension arm ASSY No. 1 LH to the rear suspension member SUB-ASSY.
CAUTION:
Insert the bolt from the outer side of the vehicle.
13. Temporary tightening of rear suspension arm ASSY No. 1 RH
NOTE:
Perform the same procedure as the LH side.
14. Installation of stabilizer bar RR
15. Installation of parking brake cable guide (installed on LH side)
(1) Using the bolt, install the parking brake cable guide.
Standard value:T=18Nm {184kgf-cm} {13.3ft-lbf}
16. Installation of parking brake cable guide (installed on RH side)
NOTE:
Perform the same procedure as the LH side.
17. Installation of parking brake cable ASSY No. 3
(1) Using the clamp, install the parking brake cable ASSY No. 3 to the rear axle carrier.
(2) Using the bolt, install the parking brake cable ASSY No. 3 to the rear front support member LH.
Standard value:T=18Nm {184kgf-cm} {13.3ft-lbf}
18. Installation of parking brake cable ASSY No. 2
NOTE:
Perform the same procedure as the LH side.
19. Installation of fuel tank protector
20. Installation of rear axle carrier LH
21. Installation of rear axle carrier RH
NOTE:
Perform the same procedure as the LH side.
22. Installation of rear drive shaft ASSY LH
23. Installation of rear drive shaft ASSY RH
NOTE:
Perform the same procedure as the LH side.
24. Installation of differential carrier ASSY RR
25. Installation of propeller shaft with center bearing ASSY
26. Installation of exhaust pipe ASSY FR
27. Stabilization of vehicle
28. Final tightening of upper control arm ASSY RR LH
29. Final tightening of upper control arm ASSY RR RH
NOTE:
Perform the same procedure as the LH side.
30. Final tightening of toe control link SUB-ASSY LH
31. Final tightening of toe control link SUB-ASSY RH
NOTE:
Perform the same procedure as the LH side.
32. Final tightening of rear suspension arm ASSY No. 2 LH
(1) Fully tighten the mounting nut of the rear shock absorber w/ coil spring LH and the rear suspension arm ASSY No. 2 LH.
Standard value:T=80Nm {816kgf-cm} {59.0ft-lbf}
(2) Fully tighten the nut of the rear suspension arm ASSY No. 2 LH and the rear suspension member SUB-ASSY.
Standard value:T=80Nm {816kgf-cm} {59.0ft-lbf}
33. Final tightening of rear suspension arm ASSY No. 2 RH
NOTE:
Perform the same procedure as the LH side.
34. Final tightening of rear stabilizer link SUB-ASSY (installed on LH side)
35. Final tightening of rear stabilizer link SUB-ASSY (installed on RH side)
36. Final tightening of rear suspension arm ASSY No. 1 LH
(1) Using the bolt and nut, fully tighten the rear suspension arm ASSY No. 1 LH.
Standard value:T=110Nm {1122kgf-cm} {81.1ft-lbf}
CAUTION:
Secure the nut and turn the bolt.
37. Final tightening of rear suspension arm ASSY No. 1 RH
NOTE:
Perform the same procedure as the LH side.
38. Installation of rear tire
Standard value:T=120Nm {1224kgf-cm} {88.5ft-lbf}
39. Inspection and adjustment of rear wheel alignment
40. Headlight beam adjustment