AT Model

Adjustment





1. Brake pedal height check/adjustment
(1) Brake pedal height check

Captions in illustration





Standard value (from the center of pedal pad to the upper surface of the floor mat)





(2) Brake pedal height adjustment
(a) Remove the lower D cover ASSY.
(b) Disconnect the connector from the stop light switch.
(c) Remove the stop light switch ASSY.
(d) Loosen the clevis lock nut and rotate the push rod clevis to adjust the pedal height.
Standard value (from the center of pedal pad to the upper surface of the floor mat)





(e) Tighten the clevis lock nut.
Standard value:T=19Nm {194kgf-cm} {14.0ft-lbf}
(f) Install the stop light switch.
(g) Connect the connector to the stop light switch.
(h) Make sure that the stop light does not illuminate with the brake pedal released.





2. Brake pedal free play check
(1) After stopping the engine, strongly depress the pedal several times to release the vacuum pressure in the brake booster.
(2) Check the brake pedal for free play.

Captions in illustration





When pulling the brake pedal with the force less than 10 N {1 kgf, 2.2 lbf}.
Standard value: 0.5-2.0 mm {0.02-0.079 in} or less
(3) If the free play is 1 mm {0.039 in} or less, check the protrusion allowance of the stop light switch ASSY shaft.
3. Brake pedal clearance check

CAUTION:
Start the engine and make the vacuum pressure in the brake booster 66.7 kPa{500 mmHg} {19.69 inHg}. Then, check the brake pedal clearance.





(1) Check the brake pedal clearance.

Captions in illustration





Standard value