Front Brake
InstallationNOTE:
^ The procedures described below are for the LH side.
^ Perform the same procedures both for the LH side and RH side.
1. Installation of front disc
(1) When removing/installing the front disc
(a) Aligning the mark which you put at the time of removal, install the front disc to the axle hub.
(2) When replacing the front disc
(a) Check the disc runout (Front Brake) and install the front disc to the axle hub.
(3) Temporarily tighten the hub nut to secure the front disc to the axle hub.
2. Installation of front disc brake cylinder mounting LH
(1) Install the carriers with new 2 bolts.
Standard value:T=80Nm {816kgf-cm} {59.0ft-lbf}
3. Installation of boots (pins)
(1) Apply rubber grease all around the engaging parts of new 2 boots (pins).
Captions in illustration
4. Installation of bushing
(1) Apply a thin coat of rubber grease all around the contacting surface of the new bushing and the front disc brake cylinder slide pin No.2.
Captions in illustration
(2) Install the bushing to the front disc brake cylinder slide pin No.2.
5. Installation of front disc brake cylinder slide pin No.2
Captions in illustration
(1) Apply a thin coat of rubber grease all around the engaging part and the sliding part of the front disc brake cylinder slide pin No.2.
(2) Install the front disc brake cylinder slide pin No.2 to the carrier.
6. Installation of front disc brake cylinder slide pin
Captions in illustration
(1) Apply a thin coat of rubber grease all around the engaging part and the sliding part of the front disc brake cylinder slide pin.
(2) Install the front disc brake cylinder slide pin to the carrier.
7. Installation of spring (L)
(1) Apply MP grease No.2 to the spring (L).
Captions in illustration
8. Installation of spring (pad)
NOTE:
Service the spring (pad) in the same procedures for the spring (L).
9. Removal of front disc brake pad (15 inch type)
(1) Apply disc brake grease II to both sides of the shim.
Captions in illustration
(2) Install the front disc brake pad to the cover (shim).
(3) Install the disc brake pad, the cover (shim) and the shim to the carrier.
Captions in illustration
10. Installation of front disc brake pad (16 inch type)
(1) Install the disc brake pad to the carrier.
Captions in illustration
11. Installation of front disc brake cylinder ASSY LH
(1) Install the front disc brake cylinder ASSY LH to the carrier with 2 bolts.
Standard value:T=26Nm {270kgf-cm} {19.2ft-lbf}
12. Connection of front flexible hose No.1
(1) Using a new union bolt, connect the front flexible hose No.1 to the disc brake cylinder ASSY via 2 new gaskets.
Standard value:T=18Nm {184kgf-cm} {13.3ft-lbf}
13. Refill of brake fluid
14. Air bleeding of brake system
15. Brake fluid leak check
16. Brake fluid level check Testing and Inspection
17. Installation of front tire
Standard value:T=120Nm {1224kgf-cm} {88.5ft-lbf}