Rear Brake
InstallationNOTE:
^ The procedures described below are for the LH side.
^ Perform the same procedures both for the LH side and RH side.
1. Installation of rear disc brake bushing duct boot
(1) Apply rubber grease inside a new rear disc brake bushing dust boot.
Captions in illustration
NOTE:
Apply at least 0.3 g of rubber grease per a rear disc brake bushing dust boot.
(2) Install 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting LH.
2. Installation of slide lock pin
(1) Apply rubber grease to the contacting surface of the new bushing and the slide lock pin.
Captions in illustration
(2) Install the bushing to the slide lock pin.
(3) Apply rubber grease to the sliding part and the engaging part of the slide lock pin.
(4) Install the slide lock pin to the rear disc brake cylinder mounting LH.
3. Installation of slide pin
(1) Apply rubber grease to the engaging part and the sliding part of the slide pin.
Captions in illustration
(2) Install the slide pin to the rear disc brake cylinder mounting LH.
4. Installation of rear disc
(1) Aligning the mark which you put at the time of removal, install the rear disc to the axle hub.
NOTE:
When replacing the rear disc with new one, select the position where the rear disc runout becomes the minimum and install it.
5. Clearance adjustment of disc and lining
6. Installation of parking brake shoe adjusting hole plug
(1) Install the parking brake shoe adjusting hole plug to the rear disc.
7. Installation of rear disc brake cylinder mounting LH
(1) Install the rear disc brake cylinder mounting LH with 2 new bolts.
Standard value:T=66Nm {673kgf-cm} {48.7ft-lbf}
(2) Apply a thin coat of MP grease No.2 to the part where the disc brake pad kit RR of the pad clip contacts.
Captions in illustration
8. Installation of pad clip
(1) Apply a thin coat of MP grease No.2 to the part where the disc brake pad kit RR of the pad clip contacts.
Captions in illustration
(2) Install the pad clip to the rear disc brake cylinder mounting LH.
9. Installation of rear disc brake anti-squeal shim kit
(1) Apply disc brake grease II to the rear disc brake anti-squeal shim kit.
Captions in illustration
(2) Install the rear disc brake anti-squeal shim kit to the disc brake pad kit RR.
10. Installation of disc brake pad kit RR
(1) Install the disc brake pad kit RR to the rear disc brake cylinder mounting LH.
11. Installation of disc brake cylinder ASSY RR LH
(1) Install the disc brake cylinder ASSY RR LH to the rear disc brake cylinder mounting LH with 2 bolts.
Standard value:T=26Nm {265kgf-cm} {19.2ft-lbf}
12. Connection of rear left flexible hose
(1) Using a new union bolt, connect the rear left flexible hose via 2 new gaskets.
Standard value:T=18Nm {184kgf-cm} {13.3ft-lbf}
13. Refill of brake fluid
14. Air bleeding of brake system
15. Brake fluid leak check
16. Brake fluid level check Testing and Inspection
17. Installation of rear tire
Standard value:T=120Nm {1224kgf-cm} {88.5ft-lbf}