Assembly

Assembly





1. Applying grease to backing plate
(1) Apply a thin coat of brake grease to the contacting part of the backing plate shoe.

Captions in illustration





2. Installation of parking brake shoe pin
(1) Install the parking brake shoe pin to the parking brake shoe kit.
3. Installation of parking brake shoe lever LH
(1) Apply a thin coat of noNmelting lubrication to the contacting part of the parking brake shoe lever LH and the parking brake shoe pin.
(2) Install the parking brake shoe lever LH to the parking brake shoe kit.
4. Installation of parking brake shoe wave washer
(1) Install the parking brake shoe wave washer.
5. Installation of parking brake shoe C type washer
(1) Install a new parking brake shoe C type washer.





(2) Using a pliers, crimp the parking brake shoe C type washer.





6. Installation of parking brake cable ASSY No.3
(1) Using a pair of needle nose pliers, install the parking brake cable ASSY No.3 to the parking brake shoe lever LH.





7. Installation of parking brake shoe return tension spring No.3.
(1) Install the parking brake shoe return tension spring No.3 to the parking brake shoe kit.





8. Installation of parking brake shoe kit (installed to the front side)
(1) Install the parking brake shoe kit to the parking brake shoe return tension spring No.3.





9. Installation of parking brake shoe adjusting screw set LH
(1) Apply disc brake grease to the threaded portion of the parking brake shoe adjusting screw set LH and the piece-attaching part.
(2) Install the parking brake shoe adjusting screw set LH to the parking brake shoe kit.

CAUTION:
The direction of parking brake shoe adjusting screw set is different for RH and LH. Be careful not to install them in the wrong direction.

Captions in illustration








(3) Spread the parking brake shoe kit outward by hand and align it to the backing plate.
10. Installation of parking brake shoe hold-down spring pin (installed to the rear side)
(1) Install the parking brake shoe hold-down spring pin (installed to the rear side) to the backing plate.





11. Installation of parking brake shoe hold-down compression spring (installed to the rear side)
(1) Install the parking brake shoe hold-down compression spring (installed to the rear side).

Captions in illustration








12. Installation of parking brake shoe strut LH
(1) Spread the parking brake shoe kit outward by hand and install the parking brake shoe strut LH.

Captions in illustration





(2) Install the parking brake shoe kit to the specified position.
13. Installation of parking brake shoe hold-down spring pin (installed to the front side)
(1) Install the parking brake shoe hold-down spring pin (installed to the front side) to the backing plate.





14. Installation of parking brake shoe hold-down compression spring (installed to the front side)
(1) Install the parking brake shoe hold-down compression spring (installed to the rear side).

Captions in illustration





15. Installation of parking brake shoe strut compression spring
(1) Install the parking brake shoe strut compression spring to the parking brake shoe strut LH.
16. Installation of parking brake shoe return tension spring No.2 (installed to the rear side)
(1) Install the parking brake shoe return tension spring No.2 (installed to the rear side).
17. Installation of parking brake shoe return tension spring No.2 (installed to the front side)
(1) Install the parking brake shoe return tension spring No.2 (installed to the front side).
18. Parking brake installation check
(1) Make sure that each part is installed correctly.





Captions in illustration








19. Installation of rear disc
(1) Align the marks on the rear disc and the axle hub, and install the rear disc.

Captions in illustration





NOTE:
If the rear disc has been replaced with new one, this procedure is not required.

20. Clearance adjustment of disc and lining
(1) Using a hub nut, secure the rear disc.
(2) Remove the service hole plug of the rear disc, and turn the rear disc until the service hole is aligned to the adjusting screw.
(3) Using a flat tip screwdriver, turn the adjusting screw in the extension direction until the parking brake shoe is in close contact with the disc.





Captions in illustration





(4) Turn the adjusting screw in the contraction direction until the rear disc rotates lightly.

NOTE:
Standard number of notches to return: 10

(5) Check for brake drag.
(6) Remove the hub nut.





21. Connection of rear disc brake caliper ASSY LH
(1) Using 2 new bolts, install the rear disc brake caliper ASSY LH.
Standard value:T=66Nm {673kgf-cm} {48.7ft-lbf}

CAUTION:
^ Do not twist the flexible hose.
^ Make sure that there is no foreign matter or damage on the threaded portion.

22. Parking brake lever stroke check
23. Adjustment of parking brake
24. Installation of rear tire
Standard value:T=120Nm {1224kgf-cm} {88.5ft-lbf}