Installation
Installation1. Timing chain/belt cover SUB-ASSY installation
(1) Apply a coat of engine oil to four new O-rings and install them to the engine.
(2) Before applying the liquid gasket, completely remove the old liquid gasket on the sealing portion.
(3) If there are gaps at the locations as shown in the figure, fill the gaps with THREE BOND 1217G.
(4) Apply THREE BOND 1217G to the locations of timing chain/belt cover SUB-ASSY as shown in the figure.
Captions in illustration
CAUTION:
^ Clean and degrease the installation surface using brake cleaner and white gasoline.
^ Install within 5 min. after applying liquid gasket.
^ Do not fill the engine oil within 2 hour after the installation.
^ Do not start the engine within 2 hour after the installation.
(5) Temporarily install the timing chain/belt cover SUB-ASSY with the 32 bolts.
(6) Tighten the 32 bolts in the order as shown in the figure.
Captions in illustration
Standard value:Bolt A, B
T=10Nm {102kgf-cm} {7.4ft-lbf}
Bolt C, D
T=25Nm {255kgf-cm} {18.4ft-lbf}
2. Timing chain/belt cover oil seal installation
3. Idler pulley SUB-ASSY NO. 1 installation
(1) Install the idler pulley cover as shown in the figure.
Captions in illustration
(2) Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with the bolt.
Standard value:T=36Nm {367kgf-cm} {26.6ft-lbf}
(3) Install the idler pulley cover as shown in the figure.
Captions in illustration
(4) Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with the bolt.
Standard value:T=36Nm {367kgf-cm} {26.6ft-lbf}
4. V-ribbed belt tensioner ASSY installation
(1) Install the V-ribbed belt tensioner ASSY with the four bolts.
(2) Tighten the four bolts in the order as shown in the figure.
Standard value:T=36Nm {367kgf-cm} {26.6ft-lbf}
5. Idler pulley SUB-ASSY NO. 2 installation
(1) Install the idler pulley cover as shown in the figure.
Captions in illustration
(2) Install the idler pulley SUB-ASSY NO. 2 and idler pulley cover with the bolt.
Standard value:T=36Nm {367kgf-cm} {26.6ft-lbf}
6. Oil level gauge guide installation
(1) Install a new O-ring to the oil level gauge guide.
(2) Apply engine oil to the O-ring and install the oil level gauge guide with the bolt.
Standard value:T=6.4Nm {65kgf-cm} {4.7ft-lbf}
(3) Install the oil level gauge SUB-ASSY.
7. Engine wiring connection
(1) Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
(2) Engage the clamp.
(3) Connect the connector of engine oil temperature sensor and connector of engine oil pressure switch ASSY.
(4) Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
(5) Connect the two connectors of cam position sensor and connector of cam timing oil control valve ASSY.
(6) Connect the connector of cam position sensor.
(7) Install the wiring harness clamp bracket and wiring harness with the bolt.
Standard value:T=6.4Nm {65kgf-cm} {4.7ft-lbf}
(8) Remove the two bolts and connect the two wiring harness clamp brackets and wiring harness.
Standard value:T=6.4Nm {65kgf-cm} {4.7ft-lbf}
8. Intake manifold protector (bank 1 side) installation
9. Crankshaft pulley installation
10. Water pump pulley installation
11. Radiator outlet hose installation
12. Exhaust manifold installation
13. Water filler SUB-ASSY installation
14. Radiator reservoir tank ASSY installation
15. Injector driver installation
16. Generator ASSY installation
17. Battery negative terminal connection
Standard value:T=6.0Nm {61kgf-cm} {4.4ft-lbf}
18. Coolant (SUBARU Super Coolant) refill
19. Engine oil refill
20. Engine oil level check Testing and Inspection
21. Coolant (SUBARU Super Coolant) leakage check Testing and Inspection
22. Engine oil leakage check