Operation CHARM: Car repair manuals for everyone.

Automatic Transmission

Installation

1. Installation of neutral start switch ASSY

NOTE:
Do not turn the manual valve shaft lever before installing the neutral start switch ASSY. If the manual valve shaft lever is turned, it may be disconnected inside AT.

(1) Clean the bolt and the bolt hole.
(2) Engage the neutral start switch ASSY to the manual valve lever shaft.
(3) Temporarily install the bolt to the neutral start switch ASSY.





(4) Install a new nut stopper and a nut.
Standard value:T=6.9Nm {70kgf-cm} {5.1ft-lbf}
(5) Temporarily install the control shaft lever RH to the neutral start switch ASSY with the spring washer and the nut.





(6) Turn the control shaft lever RH toward the rear side of the vehicle until it stops, then turn it back from that position by 2 notches toward the front side of the vehicle to set to N position.
(7) Remove the nut and the spring washer, and then remove the control shaft lever RH from the neutral start switch ASSY.





(8) Apply Adhesive to 2 or 3 threads at the tip of the bolt.

Captions in illustration





Adhesive: Three Bond 1344 or the equivalent





(9) Align the neutral reference line and the kerf.

Captions in illustration





(10) Tighten the set bolt while holding the neutral start switch ASSY.
Standard value:T=13Nm {133kgf-cm} {9.6ft-lbf}





(11) Use a flat tip screwdriver to crimp the claw of the nut stopper.

Captions in illustration





CAUTION:
Check that the nut is securely tightened.


(12) Connect the connector to the neutral start switch ASSY.
2. Installation of control shaft lever RH
(1) Install the control shaft lever RH to the neutral start switch ASSY with the spring washer and the nut.
Standard value:T=16Nm {160kgf-cm} {11.8ft-lbf}
3. Connection of floor shift gear shifting rod SUB-ASSY No.1
(1) Connect the floor shift gear shifting rod SUB-ASSY No.1 to the control shaft lever RH with the clip and the pin.
4. Installation of exhaust pipe ASSY.
5. Connection of battery ground terminal
6. Check of select lever position
7. Check of neutral start switch ASSY
8. Initialization when removing/installing battery terminals