Part 3

42. Check of No.4 clutch pack clearance Automatic Transmission Unit





43. Installation of No.1 clutch disc (forward clutch disc)
(1) Install the forward clutch flange, 4 No.1 clutch discs, 4 No.1 clutch plates, and clutch cushion plate to the input shaft.

Captions in illustration





Installation order: *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *4

CAUTION:
Check that the disc, plate, flange, and cushion plate are installed in the correct order.





(2) Use a flat tip screwdriver to install the snap ring.

Captions in illustration





CAUTION:
Be careful not to damage the input shaft.

NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.

44. Check of No.1 clutch pack clearance Automatic Transmission Unit





45. Installation of clutch drum oil seal ring
(1) Apply ATF to 4 new clutch drum oil seal rings.
(2) Push out both ends of the 4 clutch drum oil seal rings all together and install them to the input shaft groove.

CAUTION:
Do not stretch the ring ends excessively.

NOTE:
After installing the clutch drum oil seal rings, check that they can rotate smoothly.





46. Installation of input shaft
(1) Install the input shaft to the reverse clutch drum SUB-ASSY.





(2) Install the input shaft rear thrust bearing race and thrust needle roller bearing to the input shaft.

Captions in illustration





Bearing and race diameter








47. Installation of No.4 one-way clutch ASSY
(1) Install the No.2 clutch hub thrust washer and No.4 one-way clutch ASSY to the coast clutch hub ASSY.

Captions in illustration








48. Installation of coast clutch hub SUB-ASSY
(1) Install the coast clutch hub SUB-ASSY to the reverse clutch drum SUB-ASSY.





49. Installation of forward clutch hub SUB-ASSY
(1) Install the 2 thrust needle roller bearings and No.2 thrust bearing race to the forward clutch hub ASSY.

Captions in illustration





Bearing and race diameter











(2) Install the No.3 clutch hub thrust washer and forward clutch hub SUB-ASSY to the reverse clutch drum SUB-ASSY.

Captions in illustration








50. Installation of No.3 clutch disc
(1) Install the clutch cushion plate, reverse clutch flange, 4 No.3 clutch discs, and 3 No.3 clutch plates to the reverse clutch hub SUBASSY.

Captions in illustration





Installation order:: *1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4

CAUTION:
Check that the disc, plate, flange, and cushion plate are installed in the correct order.





51. Installation of reverse clutch reaction sleeve
(1) Install the reverse clutch reaction sleeve to the reverse clutch hub SUB-ASSY.





52. Installation of reverse clutch hub SUB-ASSY
(1) Install the reverse clutch hub SUB-ASSY to the reverse clutch drum SUB-ASSY.





(2) Use a flat tip screwdriver to install the snap ring to the reverse clutch piston SUB-ASSY.

Captions in illustration





CAUTION:
Be careful not to damage the reverse clutch piston SUB-ASSY.

NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.





53. Installation of No.2 one-way clutch ASSY
(1) Install the input shaft clutch drum thrust washer and No.2 one-way clutch ASSY to the clutch drum & input shaft ASSY.

Captions in illustration








54. Installation of clutch drum & input shaft ASSY
(1) Install the input shaft front thrust needle roller bearing and thrust needle roller bearing to the clutch drum & input ASSY.

Captions in illustration





Bearing and race diameter





(2) Apply petroleum jelly to the input shaft front thrust bearing race and clutch drum thrust washer, and then install them on the clutch drum & input shaft ASSY.





(3) Install the clutch drum & input shaft ASSY to the automatic transmission case SUB-ASSY.





55. Installation of oil pump ASSY
(1) Use the SST to install the oil seal to the oil pump.
(2) Apply ATF to 3 new clutch drum oil seal rings.





(3) Push out both ends of the clutch drum oil seal ring until the gap length becomes 8 mm {0.31 in} or less and install it to the stator shaft groove.

CAUTION:
Do not stretch the ring ends excessively.

NOTE:
After installing the clutch drum oil seal rings, check that the seal ring can rotate smoothly.





(4) Install the No.1 thrust bearing race to the oil pump ASSY.

Captions in illustration





Race diameter





(5) Apply ATF to a new O-ring and install it to the oil pump ASSY.
(6) Insert the oil pump ASSY into the input shaft and align the bolt hole of the oil pump ASSY with the automatic transmission case SUBASSY.

CAUTION:
Be careful not to damage the O-ring.

(7) Hold the input shaft and press the oil pump lightly to slide the clutch drum oil seal ring into the clutch drum & input shaft ASSY.





(8) Install 9 bolts.
Standard value:T=21Nm {215kgf-cm} {15.5ft-lbf}
56. Operation check of each piston Automatic Transmission Unit





57. Installation of manual valve lever shaft oil seal
(1) Tap 2 manual valve lever shaft oil seals lightly to insert them into the automatic transmission case SUB-ASSY using the SST and a hammer.
SST 18657AA010
(2) Apply auto fluid WS to the manual valve lever shaft oil seal lip.





58. Installation of manual valve lever SUB-ASSY
(1) Install a new spacer to the manual valve lever SUB-ASSY.

Captions in illustration





(2) Install the manual valve lever shaft to the automatic transmission case SUB-ASSY through the manual valve lever SUB-ASSY.





(3) Tap a new spring pin lightly to insert using a hammer.





(4) Align the dent of the manual valve lever with the spacer hole and fix them together with a punch.
(5) Check that the shaft can rotate smoothly.
59. Installation of parking lock pole shaft
(1) Install a new E-ring to the parking lock pole shaft.





(2) Install the parking lock pole, parking lock pole shaft, and torsion spring to the automatic transmission case SUB-ASSY.

Captions in illustration








60. Installation of parking lock rod SUB-ASSY
(1) Install the parking lock rod SUB-ASSY to the manual valve lever SUB-ASSY.





61. Installation of parking lock pole bracket
(1) Install the parking lock pole bracket to the automatic transmission case SUB-ASSY with 3 bolts.
Standard value:T=7.3Nm {74kgf-cm} {5.4ft-lbf}





(2) Shift the manual valve lever SUB-ASSY to P position and check that the rear planetary gear is properly locked with the parking lock pole.

Captions in illustration








62. Installation of B-1 accumulator valve
(1) Install the spring and B-1 accumulator valve to the hole.
B-1 accumulator spring








(2) Apply ATF to 2 new O-rings and install them to the C-3 accumulator piston.

Captions in illustration





(3) Install 2 springs and C-3 accumulator piston to the hole.
C-3 accumulator spring








63. Installation of B-3 accumulator piston
(1) Use a flat tip screwdriver to install the spring SUB-ASSY to the B-3 accumulator piston with a snap ring.
B-3 accumulator spring SUB-ASSY





CAUTION:
Be careful not to damage the B-3 accumulator piston.

NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.





(2) Apply ATF to 2 new O-rings and install them to the B-3 accumulator piston.

Captions in illustration





(3) Install the spring and B-3 accumulator piston to the hole.
B-3 accumulator spring








64. Installation of C-2 accumulator piston
(1) Use a flat tip screwdriver to install the spring SUB-ASSY to the C-2 accumulator piston with a snap ring.
C-2 accumulator spring SUB-ASSY





CAUTION:
Be careful not to damage the C-2 accumulator piston.

NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.





(2) Apply ATF to 2 new O-rings and install them to the C-2 accumulator piston.

Captions in illustration





(3) Install the spring and C-2 accumulator piston to the hole.
C-2 accumulator spring








65. Installation of check ball body
(1) Install the check ball body and compression spring to the automatic transmission case SUB-ASSY.

Captions in illustration








66. Installation of brake drum gasket
(1) Install 3 new brake drum gaskets to the automatic transmission case SUB-ASSY.





67. Installation of transmission case gasket
(1) Install 3 new transmission case gaskets on the automatic transmission case SUB-ASSY.