Part 4
68. Installation of transmission valve body ASSY
(1) Couple the manual valve connecting rod SUB-ASSY to the manual valve lever SUB-ASSY.
Captions in illustration
(2) Install the transmission valve body ASSY to the automatic transmission case SUB-ASSY with 19 bolts.
Standard value:T=11Nm {112kgf-cm} {8.1ft-lbf}
NOTE:
The bolt lengths are shown below.
Bolt length:
Bolt A: 25mm {0.984in}
Bolt B: 36mm {1.42in}
Bolt C: 45mm {1.77in}
Bolt D: 50mm {1.97in}
(3) Install the detent spring and detent spring cover to the transmission valve body ASSY with a bolt.
Standard value:T=10Nm {102kgf-cm} {7.4ft-lbf}
69. Installation of transmission wire
(1) Apply ATF to a new O-ring and install it to the transmission wire.
Captions in illustration
(2) Install the transmission wire with the bolt.
Standard value:T=5.4Nm {55kgf-cm} {4.0ft-lbf}
(3) Connect 9 solenoid valve connectors.
(4) Apply ATF to the ATF temperature sensor O-ring.
(5) Install the ATF temperature sensor and temperature sensor clamp with a bolt.
Standard value:T=10Nm {102kgf-cm} {7.4ft-lbf}
(6) Install the valve body wiring harness clamp with the bolt.
Standard value:T=6.4Nm {65kgf-cm} {4.7ft-lbf}
(7) Secure the wiring harness to the clamp.
70. Installation of valve body oil strainer ASSY
(1) Apply ATF to a new O-ring and install it to the valve body oil strainer ASSY.
Captions in illustration
(2) Install the valve body oil strainer ASSY to the transmission valve body ASSY with 4 bolts.
Standard value:T=10Nm {102kgf-cm} {7.4ft-lbf}
71. Installation of automatic transmission oil pan SUB-ASSY
(1) Install 3 transmission oil cleaner magnets to the automatic transmission oil pan SUB-ASSY.
Captions in illustration
(2) Install a new automatic transmission oil pan gasket and automatic transmission oil pan SUB-ASSY with 20 bolts.
Standard value:T=7.0Nm {71kgf-cm} {5.2ft-lbf}
(3) Install the drain plug and a new gasket.
Standard value:T=20Nm {204kgf-cm} {14.8ft-lbf}
(4) Use a 5-mm socket hexagon wrench to install the overflow plug and a new gasket.
Standard value:T=20Nm {204kgf-cm} {14.8ft-lbf}
72. Installation of output shaft thrust bearing
(1) Install the output shaft thrust bearing race, output shaft thrust bearing, and rear output shaft thrust bearing case to the output shaft of the rear planetary gear ASSY.
Bearing and race diameter
(2) Use a snap ring expander to install the snap ring.
(3) Use a feeler gauge to measure the clearance between the snap ring and rear output shaft thrust bearing race.
Normal clearance: 0.02 to 0.12 mm {0.000787 to 0.00472 in}
If the clearance is out of the normal range, select another rear output shaft thrust bearing race with the clearance within the normal range.
NOTE:
There are 12 different thicknesses of rear output shaft thrust bearing races.
Race thickness
73. Installation of automatic transmission extension housing oil seal
(1) Tap the automatic transmission extension housing oil seal lightly to insert it into the extension housing SUB-ASSY using the SST and a hammer.
SST 09325-40010
Insertion depth: 5.4 to 5.8 mm {0.213 to 0.228 in}
(2) Apply MP grease to the lip of the automatic transmission extension housing oil seal.
74. Installation of extension housing dust deflector
(1) Use the SST and a press to install a new extension housing dust deflector to the extension housing SUB-ASSY.
SST 398177700
75. Installation of transmission case adapter radial ball bearing
(1) Install the transmission case adapter radial ball bearing to the extension housing SUB-ASSY.
(2) Use snap ring pliers to install the snap ring to the extension housing SUB-ASSY.
76. Installation of extension housing SUB-ASSY
(1) Clean the threads of the 6 bolts and the contact surfaces of the case and housing with white gasoline to remove grease.
(2) Apply seal packing to the extension housing SUB-ASSY as shown in the figure.
Captions in illustration
Seal packing: Three Bond 1281 or the equivalent
CAUTION:
Assemble the extension housing SUB-ASSY within 10 minutes after applying seal packing.
(3) Apply Adhesive to 2 or 3 threads at the tip of the 6 bolts.
Captions in illustration
Adhesive: Three Bond 1344 or the equivalent
(4) Install the extension housing SUB-ASSY to the automatic transmission case SUB-ASSY with 6 bolts.
Standard value:T=34Nm {345kgf-cm} {25.1ft-lbf}
NOTE:
The bolt lengths are shown below.
Bolt length
Bolt A: 40mm {1.575in}
Bolt B: 45mm {1.772in}
77. Installation of automatic transmission housing
(1) Clean the bolts and the bolt holes with white gasoline to remove grease.
(2) Install the automatic transmission housing to the automatic transmission case SUB-ASSY with 6 bolts.
Standard value:T=34Nm {345kgf-cm} {25.1ft-lbf}
(3) Apply Adhesive to 2 or 3 threads at the tip of the 4 bolts.
Captions in illustration
Adhesive: Three Bond 1344 or the equivalent
(4) Install the automatic transmission housing to the automatic transmission case SUB-ASSY with 4 bolts.
Standard value:Bolt A (M10 bolt)
T=34Nm {345kgf-cm} {25.1ft-lbf}
Bolt B (M12 bolt)
T=57Nm {579kgf-cm} {42.0ft-lbf}
78. Installation of automatic transmission case plug
(1) Apply ATF to a new O-ring and install it to the automatic transmission case plug.
(2) Use a TORX socket wrench T55 to install the automatic transmission case plug to the automatic transmission case SUB-ASSY.
Standard value:T=39Nm {400kgf-cm} {28.8 ft-lbf}
(3) Apply ATF to 5 new O-rings and install them to the 5 automatic transmission case plugs.
(4) Install the 5 automatic transmission case plugs to the automatic transmission case SUB-ASSY.
Standard value:T=7.4Nm {75kgf-cm} {5.5ft-lbf}
79. Installation of automatic transmission breather tube
(1) Install the automatic transmission breather tube to the automatic transmission case SUB-ASSY with 6 bolts.
Standard value:T=5.4Nm {55kgf-cm} {4.0ft-lbf}
80. Installation of transmission revolution sensor
(1) Apply ATF to 2 new O-rings and install them to the 2 transmission revolution sensors.
(2) Install the 2 transmission revolution sensors to the automatic transmission case SUB-ASSY with 2 bolts.
Standard value:T=5.4Nm {55kgf-cm} {4.0ft-lbf}
81. Installation of transmission oil cooler
(1) Install the 2 oil cooler tube unions to the automatic transmission case SUB-ASSY.
Standard value:T=29.4Nm {300kgf-cm} {21.7ft-lbf}
82. Installation of neutral start switch ASSY
(1) Clean the bolt and the bolt hole.
(2) Apply Adhesive to 2 or 3 threads at the tip of the bolt.
Captions in illustration
Adhesive: Three Bond 1344 or the equivalent
(3) Temporarily install the neutral start switch ASSY to the automatic transmission case SUB-ASSY with the bolt.
(4) Install a new lock washer and a nut.
Standard value:T=6.9Nm {70kgf-cm} {5.1ft-lbf}
(5) Turn the transmission control shaft lever RH counterclockwise until it stops, then turn it clockwise by 2 notches to set to N position.
(6) Align the neutral basic line with the groove as shown in the figure and tighten the bolt.
Captions in illustration
Standard value:T=13Nm {130kgf-cm} {9.6ft-lbf}
(7) Use a flat tip screwdriver to bend the tab of the lock washer.
83. Installation of transmission control shaft lever RH
(1) Install the transmission control shaft lever RH to the neutral start switch ASSY with the spring washer and the nut.
Standard value:T=16Nm {160kgf-cm} {11.8ft-lbf}
84. Installation of refill plug.
(1) Apply ATF to a new O-ring and install it to the refill plug.
(2) Install the refill plug.
Standard value:T=39Nm {400kgf-cm} {28.8 ft-lbf}