Part 2
30. Setting of automatic transmission case SUB-ASSY
(1) Place the automatic transmission case SUB-ASSY on a pipe or tube approx. 125 mm {4.92 in} in inner diameter.
CAUTION:
Place it on a level surface.
31. Removal of oil pump ASSY
(1) Remove 9 bolts.
(2) Use a flat tip screwdriver to remove the oil pump ASSY from the automatic transmission case SUB-ASSY.
Captions in illustration
CAUTION:
Be careful not to damage the oil pump ASSY and automatic transmission case SUB-ASSY.
NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.
(3) Remove No.1 thrust bearing race from the oil pump ASSY.
Captions in illustration
(4) Remove the O-ring from the oil pump ASSY.
(5) Remove the 3 oil seal rings from the oil pump.
(6) Use the SST to remove the oil seal from the oil pump.
32. Removal of clutch drum & input shaft ASSY
(1) Remove the clutch drum and input shaft ASSY from the automatic transmission case SUB-ASSY.
(2) Remove the clutch drum thrust washer, thrust needle roller bearing, input shaft front thrust bearing race, and input shaft front thrust needle roller bearing from the clutch drum & input shaft ASSY.
Captions in illustration
33. Removal of No.2 one-way clutch ASSY
(1) Remove the No.2 one-way clutch ASSY and input shaft clutch drum thrust washer from the clutch drum & input shaft ASSY.
Captions in illustration
34. Support clutch drum & input shaft ASSY
(1) Place the oil pump ASSY on the torque converter ASSY, then place the clutch drum & input shaft ASSY on the oil pump ASSY.
Captions in illustration
35. Removal of reverse clutch hub SUB-ASSY
(1) Use a flat tip screwdriver to remove the snap ring from the reverse clutch piston SUB-ASSY.
Captions in illustration
CAUTION:
Be careful not to damage the reverse clutch piston SUB-ASSY.
NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.
(2) Remove the reverse clutch hub SUB-ASSY from the reverse clutch drum SUB-ASSY.
36. Removal of reverse clutch reaction sleeve
(1) Remove the reverse clutch reaction sleeve from the reverse clutch hub SUB-ASSY.
37. Removal of No.3 clutch disc
(1) Remove the clutch cushion plate, reverse clutch flange, 4 No.3 clutch discs, and 3 No.3 clutch plates from the reverse clutch hub SUB-ASSY.
Captions in illustration
38. Removal of forward clutch hub SUB-ASSY
(1) Remove the forward clutch hub SUB-ASSY and No.3 clutch hub thrust washer from the reverse clutch drum SUB-ASSY.
Captions in illustration
(2) Remove the 2 thrust needle roller bearings and No.2 thrust bearing race from the forward clutch hub ASSY.
Captions in illustration
39. Removal of coast clutch hub SUB-ASSY
(1) Remove the coast clutch hub SUB-ASSY from the reverse clutch drum SUB-ASSY.
40. Removal of No.4 one-way clutch ASSY
(1) Remove the No.4 one-way clutch ASSY and No.2 clutch hub thrust washer from the coast clutch hub ASSY.
Captions in illustration
41. Removal of No.1 clutch disc (forward clutch disc)
(1) Use a flat tip screwdriver to remove the snap ring.
Captions in illustration
CAUTION:
Be careful not to damage the input shaft.
NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.
(2) Remove the forward clutch flange, 4 No.1 clutch discs, 4 No.1 clutch plates, and clutch cushion plate from the input shaft.
Captions in illustration
42. Removal of No.4 clutch disc (coast clutch disc)
(1) Use a flat tip screwdriver to remove the snap ring.
Captions in illustration
CAUTION:
Be careful not to damage the forward clutch piston SUB-ASSY.
NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.
(2) Remove the coast clutch flange, 4 No.4 clutch discs, 4 No.4 clutch plates from the forward clutch piston SUB-ASSY.
Captions in illustration
43. Removal of input shaft
(1) Remove the thrust needle roller bearing and input shaft rear thrust bearing race from the input shaft.
Captions in illustration
(2) Remove the input shaft from the reverse clutch drum SUB-ASSY.
44. Removal of clutch drum oil seal ring
(1) Remove the 4 clutch drum oil seal rings from the input shaft.
45. Removal of No.1 clutch balancer
(1) Place the SST on the No.1 clutch balancer and press the forward clutch return spring SUB-ASSY using a press.
SST 09387-00110
(2) Remove the snap ring.
(3) Remove No.1 clutch balancer and forward clutch return spring SUB-ASSY from the input shaft.
Captions in illustration
(4) Remove the D-ring from the No.1 clutch balancer.
Captions in illustration
46. Removal of forward clutch piston SUB-ASSY
(1) Hold the forward clutch piston SUB-ASSY and blow compressed air (392 kPa {4.0 kgf/cm2, 57 psi}) to the input shaft, then remove the forward clutch piston SUB-ASSY.
(2) Remove the coast clutch piston from the forward clutch piston SUB-ASSY.
Captions in illustration
(3) Remove the O-ring from the input shaft.
Captions in illustration
47. Removal of reverse clutch flange
(1) Remove the reverse clutch flange from the reverse clutch drum SUB-ASSY.
48. Removal of No.2 clutch disc (direct clutch disc)
(1) Use a flat tip screwdriver to remove the 2 snap rings from the reverse clutch drum SUB-ASSY.
Captions in illustration
CAUTION:
Be careful not to damage the reverse clutch drum SUB-ASSY.
NOTE:
Wrap the tip of a flat tip screwdriver with tape before using it.
(2) Remove the direct clutch flange, 5 No.2 clutch discs, 5 No.2 clutch plates from the reverse clutch drum SUB-ASSY.
Captions in illustration
49. Removal of No.3 clutch balancer
(1) Place the SST on the No.3 clutch balancer and press the reverse clutch return spring SUB-ASSY using a press.
SST 09387-00070
(2) Remove the snap ring.
(3) Remove the No.3 clutch balancer.
50. Removal of reverse clutch return spring SUB-ASSY
(1) Remove the reverse clutch return spring SUB-ASSY and O-ring from the reverse clutch piston SUB-ASSY.
Captions in illustration
51. Removal of reverse clutch piston SUB-ASSY
(1) Remove the reverse clutch piston SUB-ASSY from the reverse clutch drum SUB-ASSY.
Captions in illustration
(2) Remove the O-ring from the reverse clutch piston SUB-ASSY.
Captions in illustration
(3) Remove the O-ring from the reverse clutch drum SUB-ASSY.
Captions in illustration
