Operation CHARM: Car repair manuals for everyone.

Removal

Removal

1. Disconnection of battery ground terminal
2. Removal of engine under cover No.1
3. Removal of engine under cover No.2
4. Drainage of automatic transmission fluid
5. Removal of propeller shaft W/center bearing ASSY
6. Removal of stabilizer bar FR
7. Removal of starter ASSY
8. Disconnection of wiring harness

NOTE:
Secure the disconnected harnesses using tape, etc. to keep them out of the way.





(1) Release the lock of the connector A to move the lock lever, and disconnect the connector.

Captions in illustration





(2) Disconnect the connector B.





(3) Remove the bolts, then disconnect the ground wire.





(4) Release the lock of the connector A to move the lock lever, and disconnect the connector.

Captions in illustration





(5) Disconnect the connector B and C.





(6) Release the clamp and disconnect the wiring harness.
(7) Remove the bolt, and then remove the wiring harness clamp bracket.





(8) Remove 2 bolts to disconnect the engine hanger No.2.





9. Disconnection of vacuum pipe
(1) Remove 2 bolts to disconnect the vacuum pipe.





10. Removal of flywheel housing under cover
(1) Remove the flywheel housing side cover.





11. Removal of drive plate and torque converter setting bolt
(1) Use the SST to lock the crankshaft pulley.
SST 18355AA000, 18334AA000





(2) Remove the drive plate and 6 torque converter setting bolts from the service hole.





(3) Install the SST to the converter case.
SST 18750AA010





12. Disconnection of automatic transmission ASSY
(1) Remove the 2 bolts connecting the automatic transmission ASSY.
13. Removal of exhaust pipe ASSY FA





14. Engine ASSY support
(1) Remove the air cleaner ASSY W/hose.
(2) Install the SST to the engine unit.
SST 12281-38150, 90119-14120





(3) Disconnect the clip fixing the bulkhead harness to the vehicle.





(4) Install the SST to the engine and support the engine.
SST 99099AJ000, 18679AA020

CAUTION:
^ Keep the harness from being caught in when setting the SST on the vehicle.
^ Use a shackle with the load capacity of 250 kg or more.






(5) Rotate the handle on the top of the SST to lift up the engine slightly.





15. Removal of transmission oil cooler hose
(1) Move the 4 hose clamps and remove the 2 transmission oil cooler hoses.

CAUTION:
Have a container ready for catching fluid remaining in the oil cooler hose.






16. Disconnection of oil cooler tube
(1) Remove 2 bolts to disconnect the oil cooler tube.
17. Removal of transmission revolution sensor (NT)





18. Removal of floor shift gear shifting rod SUB-ASSY No.1
(1) Remove the snap pin and the shaft, and disconnect the floor shift gear shifting rod SUB-ASSY No.1 from the control shaft lever RH.





(2) Remove the nut and remove the floor shift gear shifting rod SUBASSY No.1 from the swivel.





19. Removal of exhaust pipe bracket
(1) Remove 2 bolts to remove the exhaust pipe bracket from the automatic transmission ASSY.





20. Automatic transmission ASSY support
(1) Use the SST to support the automatic transmission ASSY.
SST 18632AA010





21. Removal of engine rear mounting member
(1) Remove 4 bolts, 2 washers, and 2 nuts to remove the engine rear mounting member from the automatic transmission ASSY.

Captions in illustration








22. Removal of engine mounting insulator RR No.1
(1) Remove 4 bolts to remove the engine mounting insulator RR No.1 from the automatic transmission ASSY.





23. Removal of automatic transmission ASSY
(1) Remove 2 bolts and 2 nuts to remove the automatic transmission ASSY.

Captions in illustration





CAUTION:
To prevent damage to the knock pin, do not pry apart the contact surface of the automatic transmission ASSY and the engine.






24. Removal of wiring harness
(1) Disconnect the neutral start switch ASSY connector, transmission wire connector, and transmission revolution sensor (SP2) connector.

NOTE:
Release the claw and tilt the lever downward to disconnect the connector of the transmission wire.

(2) Release the 6 clamps to remove the wiring harness from the automatic transmission ASSY.





25. Removal of oil cooler tube
(1) Move 4 hose clamps and remove the 2 oil cooler hoses.
(2) Remove 2 bolts to remove the oil cooler tube.





26. Removal of torque converter ASSY
(1) Remove the torque converter ASSY from the automatic transmission ASSY.
27. Torque converter ASSY check Testing and Inspection