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Home >> Subaru >> 2013 >> BRZ F4-2.0L DOHC >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Overhaul >> Assembly >> Part 2

Part 2





19. Installation of gear shift head No.2
(1) Install the gear shift head No.2 to the gear shift fork shaft No.2.
(2) Install a new slotted spring pin to the gear shift fork shaft No.2.

CAUTION:
Do not drive in the pin excessively.

Standard value: 0 mm {0 in} (from end face of gear shift head No.2)





20. Installation of 5th shift head
(1) Install the compression spring to the 5th shift head, and install the 5th shift head to the gear shift fork shaft No.3 while pressing the ball with the pin punch 5.





(2) Install the washer.





(3) Install a new shaft snap ring to the gear shift fork shaft No.3.





21. Installation of gear shift fork shaft No.3
(1) Insert the gear shift fork shaft No.3 in the direction shown in the figure, install the ball and the compression spring, and tighten a new head straight screw plug.
Standard value:T=19Nm {194kgf-cm} {14.0ft-lbf}





22. Installation of shift arm
(1) Install the shift arm to the shift arm pivot.





(2) Install a new E-ring to the shift arm pivot.





23. Installation of gear shift fork shaft No.2
(1) Install 2 balls to the gear shift fork shaft No.3.





(2) Insert the gear shift fork shaft No.2 in the direction shown in the figure, install the ball and the compression spring, and tighten 2 new head straight screw plugs.
Standard value:T=19Nm {194kgf-cm} {14.0ft-lbf}





(3) Install a new slotted spring pin to the gear shift fork shaft No.2.

CAUTION:
Do not drive in the pin excessively.

Standard value: 0 mm {0 in} (from end face of gear shift fork No.4)





24. Installation of gear shift head No.3
(1) Install the gear shift head No.3 to the gear shift fork shaft No.3.

NOTE:
Install while rotating the gear shift head No.3 so as to insert the shift arm in the groove of the gear shift head No.3.

(2) Install a new slotted spring pin to the gear shift fork shaft No.3.

CAUTION:
Do not drive in the pin excessively.

Standard value: 0 mm {0 in} (from end face of gear shift head No.3)





25. Installation of gear shift head No.1
(1) Install the gear shift head No.1 to the gear shift fork shaft No.1.
(2) Install a new slotted spring pin to the gear shift fork shaft No.1.

CAUTION:
Do not drive in the pin excessively.

Standard value: 0 mm {0 in} (from end face of gear shift head No.1)





26. Installation of shift inner lever FR
(1) Apply Adhesive 1324 to the 2 to 3 pitches from the tip of a new bolt.

Captions in illustration








(2) Install the shift inner lever FR to the shift shaft with a new bolt.
Standard value:T=33.3Nm {339.5kgf-cm} {24.6ft-lbf}





27. Installation of shift inner lock block No.1
(1) Install the shift inner lock block No.1 to the shift shaft.





28. Installation of shift shaft
(1) Slide and install the shift shaft and the shift inner lock block No.1.





29. Installation of extension housing oil receiver pipe No.1
(1) Install the straight pin.





(2) Install the extension housing oil receiver pipe No.1 and the stopper plate with a new bolt.
Standard value:T=8.5Nm {87kgf-cm} {6.3ft-lbf}

NOTE:
Make sure the end of the oil receiver pipe No.1 is inserted in the groove.





30. Installation of extension housing oil receiver pipe No.2
(1) Install the extension housing oil receiver pipe No.2.





31. Installation of transmission extension housing oil seal
(1) Apply MG GEAR OIL SPECIAL-II to the lip of a new transmission extension housing oil seal.
(2) Use the SST to install a new transmission extension housing oil seal.
SST 09325-20010
Standard value: 0.1 to 1.1 mm {0.00394 to 0.0433} (from end face of transmission extension housing SUB-ASSY (MTM))

CAUTION:
Do not damage the lip of the transmission extension housing oil seal.





32. Installation of extension housing dust deflector
(1) Use the SST to install a new extension housing dust deflector.
SST 09950-60020 (09951-00750), 09950-70010 (09951-07100)

NOTE:
Drive in the deflector until it contacts the transmission extension housing SUB-ASSY (MTM).





33. Installation of extension housing rear oil seal
(1) Use the SST to install a new extension housing rear oil seal.
SST 18657AA040
Standard value: 1.0 to 2.0 mm {0.0394 to 0.0787 in} (from end face of transmission extension housing SUB-ASSY (MTM))

CAUTION:
Do not damage the lip of the extension housing rear oil seal.

(2) Apply MG GEAR OIL SPECIAL-II to the lip of the extension housing rear oil seal.





34. Installation of transmission extension housing SUB-ASSY (MTM)
(1) Apply the seal gasket 1281 continuously like beads to the position of the transmission extension housing SUB-ASSY (MTM) shown in the figure.

Captions in illustration





CAUTION:
^ Install within 10 min. after applying the seal gasket.
^ Be sure to install the transmission extension housing SUB-ASSY (MTM) with the shift position in neutral status.





(2) Install the transmission extension housing SUB-ASSY (MTM) and the clamp with the 8 new bolts.

Captions in illustration





Standard value:T=29Nm {296kgf-cm} {21.4ft-lbf}

CAUTION:
Align the knock pin into the knock pin hole correctly.





(3) Install a new bolt.
Standard value:T=31Nm {316kgf-cm} {22.9ft-lbf}





35. Holder installation
(1) Install a new holder, compression spring, and lock ball pin.
Standard value:T=39.2Nm {399.7kgf-cm} {28.9ft-lbf}





36. Installation of lock ball pin
(1) Install a new head straight screw plug, compression spring, and lock ball pin.
Standard value:T=24.5Nm {249.8kgf-cm} {18.1ft-lbf}





37. Installation of wiring harness clamp bracket
(1) Install the wiring harness clamp bracket with a new bolt.
Standard value:T=7.0Nm {71kgf-cm} {5.2ft-lbf}





38. Installation of neutral switch
(1) Install the neutral switch and a new gasket.
Standard value:T=32.3Nm {329.4kgf-cm} {23.8ft-lbf}

CAUTION:
When tightening by combining a torque wrench and union nut wrench to extend the whole length, the actual torque will be excessive if tightened until the reading of the torque wrench reaches the specified tightening torque.





(2) Engage the clamp to connect the neutral switch wire.





39. Installation of back-up light switch ASSY
(1) Install the back-up light switch ASSY and a new gasket.
Standard value:T=32.3Nm {329.4kgf-cm} {23.8ft-lbf}

CAUTION:
When tightening by combining a torque wrench and union nut wrench to extend the whole length, the actual torque will be excessive if tightened until the reading of the torque wrench reaches the specified tightening torque.





(2) Engage all of the 3 clamps from the rear side with a slack of the harness positioned at the forward end, and connect the back-up light switch ASSY wire and the neutral switch wire.





40. Installation of clutch release fork support
(1) Install the clutch release fork support to the clutch housing.
Standard value:T=16Nm {163kgf-cm} {11.8ft-lbf}





41. Installation of manual transmission drain plug
(1) Install the manual transmission drain plug to the transmission case via a new gasket.
Standard value:T=37Nm {377kgf-cm} {27.3ft-lbf}





42. Installation of manual transmission filler plug
(1) Install the manual transmission filler plug to the transmission case via a new gasket.
Standard value:T=37Nm {377kgf-cm} {27.3ft-lbf}

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