Installation
Back Window GlassINSTALLATION
1. Cleaning of back window glass
1. When the back window glass is reused.
a. Using a scraper or similar tool, remove the adhesive and/or back window glass adhesive dam remaining on the back window glass.
CAUTION: Do not damage the back window glass.
2. Using the white gasoline, clean the rim of the back window glass.
CAUTION: New back window glass also requires to be cleaned.
3. Apply primer to mounting surface on the back window glass for the back window outside molding UPR No 1.
Primer : 3M N-200
CAUTION: Never apply the primer too thick.
4. Fit the back window outside molding UPR No. 1 to the both sides of the back window glass.
5. Using a roller, crimp the back window outside molding UPR NO.1 in the direction specified by the arrows in the figure.
CAUTION:
- Be careful to attach the back window outside molding UPR NO.1 firmly to make no loose or undulating part.
- Attach the back window outside molding UPR NO.1 after the primer dried (approx. 10 minutes).
6. Using a roller, crimp the back window outside molding UPR NO.1 in the direction specified by the arrows in the figure.
CAUTION:
- Be careful to attach the back window outside molding UPR NO.1 firmly to make no loose or undulating part.
- Attach the back window outside molding UPR NO.1 after the primer dried (approx. 10 minutes).
2. Installation of back window glass adhesive dam
1. Apply primer to the installation area for the back window glass adhesive dam on the back window glass. Primer : 3M N-200
CAUTION: Never apply the primer too thick.
2. Attach new back window glass adhesive dam onto the place of backside of the back window glass where indicated in the figure.
CAUTION: Install the back window glass adhesive dam after the primer dried (approx. after 10 minutes).
3. Installation of back window glass
1. Cleaning of mounting surface of the body
a. Remove the adhesive layer on the body using cutter knife or similar tool to obtain smooth surface of 2 mm {0.08 in} thick.
b. Using the white gasoline, clean mounting surface of the body.
2. Preliminary operation for back window glass installation
a. Attach the suction rubber onto the back window glass.
b. Temporarily place the back window glass on the body, and set it so that the upper and side sections for the back window glass become equal in width (consistent clearance between body and back window glass edge).
c. Attach packing tapes or similar tapes on the back window glass and body panel, and put alignment marks on them with a pen for reinstallation. (When new back window glass is used.)
CAUTION: From inside the vehicle, check that windshield glass stoppers and body are engaged.
NOTE: When back window glass will be reused, check and correct the position of the alignment marks.
d. Detach the back window glass.
e. Apply primer on the body surface.
Primer : Attached with Sunstar Penguin seal #580 SUPER
Primer : The Yokohama Rubber M-300 or equivalent
CAUTION: Never apply the primer too thick.
f. Apply primer onto backside of the back window glass, where indicated in the figure.
Primer : Attached with Sunstar Penguin seal #580 SUPER
Primer : The Yokohama Rubber M-300 or equivalent
CAUTION: Never apply the primer too thick.
g. Cut the tip of the adhesive nozzle, as shown in the figure. Standard value
h. Set the adhesive into the sealant gun.
Adhesive : SUNSTAR, Penguin Seal #3631
i. Apply a bead of adhesive as shown in the figure.
CAUTION: Apply adhesive after the primer dried (approx. after 10 minutes).
3. Installation of back window glass
a. Using the suction rubbers, position the alignment marks and install the back window glass.
b. Lightly press the front side of the back window glass to fit completely.
NOTE: Pressing force: 98 N {10 kgf} {22.0 lbf} or more
c. Using a spatula, remove or add adhesive if any excess and/or shortage is found.
d. Remove excess adhesive before cure.
e. Using protection tapes or similar tapes, hold the back window glass until the adhesive cures completely.
NOTE: For minimum drying time or waiting time after the cure of adhesive, consult the instruction or manual of each adhesive supplier.
4. Connect the defogger connector.
4. Leak test and repair
1. After the adhesive cure, pour water over the back window glass from outside of the vehicle and make sure no water leak inside.
2. If any water leak is found, fill the three cement black after the drying.
3. Remove the applied protective tape and packing tape.
5. Installation of package tray trim panel ASSY
6. Installation of rear window side garnish RH
7. Installation of rear window side garnish LH
NOTE: Perform operation following the same procedure as RH side.
8. Installation of luggage compartment trim side cover RH
9. Installation of luggage compartment trim side cover LH
NOTE: Perform operation following the same procedure as RH side.
10. Installation of luggage compartment trim cover INN RH
11. Installation of luggage compartment trim cover INN LH
NOTE: Perform operation following the same procedure as RH side.
12. Installation of quarter trim lid RH
13. Installation of quarter trim lid LH
NOTE: Perform operation following the same procedure as RH side.
14. Installation of front door opening trim weather strip LH
1. Install the front door opening trim weather strip LH.
CAUTION: After installation, make sure no lifting on any corner.
NOTE: Install paint marked part first, and pushing into the corner make the installation easy.
15. Installation of front door opening trim weather strip RH
NOTE: Perform operation following the same procedure as LH side.
16. Installation of front door scuff plate RH
17. Installation of front door scuff plate LH
NOTE: Perform operation following the same procedure as RH side.
18. Installation of rear seat cushion ASSY LH
19. Installation of rear seat cushion ASSY RH
NOTE: Perform operation following the same procedure as LH side.