Operation CHARM: Car repair manuals for everyone.

Rear Drive Shaft

Rear Drive Shaft

REMOVAL

1) Remove the transmission assembly from the vehicle.
2) Remove the rear vehicle speed sensor, and then remove the extension case.
3) Pull out the rear drive shaft from center differential assembly.





4) Remove the drive plate and driven plate.

INSTALLATION

1) Select shims.
2) Install the drive plate and driven plate.
3) Insert the rear drive shaft into the center differential assembly.
4) Combine the extension case, and then install the rear vehicle speed sensor.
5) Install the transmission assembly to the vehicle.

DISASSEMBLY

1) Using a press, remove the revolution gear.





2) Using a press, remove the front and rear side ball bearings and clutch hub.





ASSEMBLY

Assemble in the reverse order of disassembly.

NOTE:
^ Use new ball bearings and revolution gear.
^ Make sure the clutch hub is facing the correct direction.





INSPECTION

^ Check each parts for holes, damages or other foreign matters.
^ Inspect the extension end play, and adjust it to within the standard value. Transfer Clutch