Removal and Replacement

Brake Pedal

REMOVAL

AT MODELS AND CVT MODELS

1) Disconnect the ground cable from battery.
2) Remove the instrument panel lower cover.
(1) Remove the clips, and remove the instrument panel side cover LH.





(2) Remove the clips and data link connector, and remove the instrument panel lower cover under.





(3) Remove the bolts, and remove the knee guard panel.





(4) Remove the screws and clips and release the claws, and remove the instrument panel lower cover while disconnecting the harness connectors.





3) Remove the brake pedal assembly.
(1) Disconnect the stop light switch connector.
(2) Remove the snap pin (a) and clevis pin (b), and remove the operating rod from the brake pedal.

NOTE:
^ Use special care when handling the operating rod. If excessive force is applied to the operating rod, the angle may change by ±3°, and it may result in damage to power piston cylinder.
^ Do not change the push rod length.





(3) Remove the bolt and nut, and then detach the brake pedal assembly.





MT MODEL

NOTE:
Brake pedal is integrated with the clutch pedal.

INSTALLATION

1) Install each part in the reverse order of removal.

CAUTION:
^ Apply grease to the snap pin to prevent the operating rod from wear.
^ Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

Tightening torque:
Brake pedal: 18 Nm (1.84 kgf-m, 13.3 ft-lb)

2) Check that the brake light operate properly.
3) Check the brake pedal after installation.