Converter Case
Converter CaseREMOVAL
1) Remove the transmission assembly from the vehicle.
2) Remove the air breather hose.
3) Remove the control valve body.
4) Remove the transmission harness.
5) Remove the turbine speed sensor.
6) Remove the secondary speed sensor.
7) Remove the primary speed sensor.
8) Remove the inhibitor switch.
9) Remove the extension case.
10) Remove the transfer clutch assembly.
11) Remove the transfer driven gear assembly.
12) Remove the parking pawl.
13) Remove the reduction driven gear assembly.
14) Remove the oil pan and oil strainer.
15) Remove the transmission control device.
16) Remove the transmission case.
17) Remove the reduction drive gear.
18) Remove the primary pulley, secondary pulley and variator chain.
19) Remove the reverse brake assembly.
20) Remove the forward clutch assembly.
21) Remove the drive pinion shaft assembly.
22) Remove the front differential assembly.
23) Remove the oil pump chain cover.
24) Remove the oil pump.
INSTALLATION
1) Install the oil pump.
2) Install the oil pump chain cover.
3) Install the front differential assembly.
4) Install the drive pinion shaft assembly.
5) Install the forward clutch assembly.
6) Install the reverse brake assembly.
7) Install the primary pulley, secondary pulley and variator chain.
8) Install the reduction drive gear.
9) Install the transmission case.
10) Install the transmission control device.
11) Install the oil strainer and oil pan.
12) Install the reduction driven gear assembly.
13) Install the transfer driven gear assembly.
14) Install the transfer clutch assembly.
15) Install the parking pawl.
16) Install the extension case.
17) Install the inhibitor switch.
18) Install the secondary speed sensor.
19) Install the primary speed sensor.
20) Install the turbine speed sensor.
21) Install the transmission harness..
22) Install the control valve body.
23) Install the air breather hose.
24) Install the transmission assembly to the vehicle.
DISASSEMBLY
1) Remove the transmission hanger and transmission radio ground cord, if mounted.
2) Remove the filler plug, oil drain plug and overflow drain plug.
3) Remove all plugs.
ASSEMBLY
1) Install the oil drain plug.
Tightening torque:
70 Nm (7.1 kgf-m, 51.6 ft-lb)
2) Install the overflow drain plug.
NOTE:
Overflow plug of differential gear oil is temporarily attached.
3) Install all plugs.
NOTE:
Use new O-rings.
Tightening torque:
T1: 25 Nm (2.5 kgf-m, 18.4 ft-lb)
T2: 25.5 Nm (2.6 kgf-m, 18.8 ft-lb)
4) Install the transmission hanger and transmission radio ground cord.
Tightening torque:
41 Nm (4.2 kgf-m, 30.2 ft-lb)
INSPECTION
^ Check for leakage of CVTF from the connection between converter case and transmission case.
^ Check there is no damage or cracks on the converter case.