Installation

INSTALLATION
Reverse removal sequence to install timing chain cover noting following points.





1. Apply sealant "A" to area as shown in figure.
"A": Sealant 99000-31150 or equivalent.





2. Apply engine oil to oil seal lip, then install timing chain cover. Tighten bolts and nut to specified torque.
Tightening Torque (a): 11.0 Nm (1.1 kg-m, 8.0 ft. lbs.).

NOTE: Before installing timing chain cover, check that pin is securely fitted.





3. Install crankshaft pulley. To lock crankshaft pulley, use special tool (camshaft pulley holder) with it at shown in figure.
Special Tool (A): 09917-68221 or equivalent.
Tightening Torque (a): 150 Nm (15 kg-m 108.5 ft. lbs.).

CAUTION: Be sure to use the following bolt for fixing special tool to crank pulley.
Bolt size: M8, P1.25 = 45 mm
Strength: 7T





4. Install A/C compressor bracket. Tighten bracket bolts to specified torque.
Tightening Torque (a): 55 Nm (5.5 kg-m, 40.0 ft. lbs.).
5. Install generator belt idler pulley. Tighten nut to specified torque.
Tightening Torque (b): 45 Nm (4.5 kg-m, 33.0 ft. lbs.).
6. Connect radiator outlet hose to thermostat cap.





7. Install generator belt tensioner. Tighten bolts to specified torque.
Tightening Torque (a): 25 Nm (2.5 kg-m, 18.5 ft. lbs.).
8. Install cooling fan belt, fan pulley and cooling fan.
9. Install water pump pulley.
10. Install generator belt by turning generator belt tensioner center bolt clockwise to loosen tension of generator belt.
11. Install bypass pipe and water bypass hose No.2. Tighten bolts to specified torque.
Tightening Torque (b): 23 Nm (2.3 kg-m, 17.0 ft. lbs.)
12. Install cylinder head cover.
13. Install oil pan and oil pump strainer.
14. Adjust cooling fan belt tension.
15. Refill cooling system with coolant, front differential with gear oil and engine with engine oil.
16. Verify that there is no water leakage, oil leakage and exhaust gas leakage at each connection.
17. Check wheel alignment.