Disassembly

1. Remove 12 fastening bolts and separate rear case.
2. Remove clutch release bearing.
3. Remove 8 clutch housing bolts and then remove clutch housing.





4. Remove 8 bolts and pull out input shaft bearing retainer (1) by using large size screwdrivers (2) and clean cloth (3).

CAUTION: When pulling out, do not scratch the transmission case surface contacting with the clutch housing.





5. Remove 10 bolts and separate cases by using Special Tool (A) 09912-34510.
6. Take out input and main shaft assembly.





7. Remove bearing circlip at the rear part of counter shaft.





8. Using Special Tool (B) 09913-60910, remove rear bearing
9. Pull out 5th gear and then reverse gear one at a time from counter shaft by hand.





10. Remove bolt for reverse idle gear shaft and then remove idle gear and shaft as a set.





11. Remove center bearing plate by removing its 2 bolts.





12. Remove outside circlip of front bearing on counter shaft.





13. Using plastic hammer, drive shaft rearward, pull out roller bearing by hand and then remove shaft from the front by pulling it up.





14. Remove circlip of counter shaft front bearing and pull out bearing by using puller (B) 09913-60910.
15. Remove circlip, friction gear retainer, friction gear spring, friction gear and pin in that order.
16. Refer to the individual components for additional inspection and installation procedures.