Operation CHARM: Car repair manuals for everyone.

Engine Installation

INSTALLATION
Reverse removal procedure for installation, noting following points:





1. Lower engine assembly into engine compartment. Connect engine to transmission and engine side mounting brackets to engine mountings.
2. Tighten nuts fastening engine side mounting brackets and engine mountings.
Tightening Torque (a): 50 Nm (5.0 kg-m, 36.5 ft. lbs.).





3. Tighten bolt and nuts fastening cylinder block and transmission to specified torque.
Tightening Torque (a): 80 Nm (8.0 kg-m, 58.0 ft. lbs.).
4. Remove lifting device.





5. Tighten torque converter bolts to specified torque. (for A/T vehicle)
Tightening Torque (a): 65 N m (6.5 kg-m, 47.0 ft. lbs.).





6. Tighten transmission stiffener bolts to specified torque.
Tightening Torque (a): 50 N m (5.0 kg-m, 36.5 ft. lbs.).





7. Tighten bolts and nuts of exhaust No.1 pipe to specified torque.
Tightening Torque (a): 50 N m (5.0 kg-m, 36.5 ft. lbs.).
8. Install front differential housing with differential to chassis.
9. Reverse disconnected hoses, cables and electric wires for connection.
10. Adjust cooling fan belt tension.
11. Adjust accelerator cable and Automatic Transmission (A/T) throttle cable (for A/T vehicle) according to procedure.
12. Check to ensure that all removed parts are back in place. Reinstall any necessary parts which have not been reinstalled.
13. Refill engine with engine oil.
14. Refill cooling system.
15. Check to ensure that all fasteners and clamps are tightened.
16. Upon completion of installation, verify that there is no fuel leakage, coolant leakage or exhaust gas leakage at each connection.