Speedometer Gear, M/T: Service and Repair

SPEEDOMETER DRIVEN GEAR
REMOVAL





1. Lift up vehicle horizontally or rear up.
2. Disconnect speedometer cable at transmission.
3. Remove bolt and take off gear case (2) from transmission.

NOTE: Transmission oil, although small amount, may be released then. Place oil container under speedometer driven gear case hole.

4. Drive out spring pin (3) and remove speedometer driven gear (1).

NOTE:
- Use pin remover of 2.8 - 3.0 mm (0.11 inch) diameter for spring pin removal.
- Do not support or hit driven gear while removing spring pin.





5. Remove oil seal from case.

NOTE: Use small L-type drive handle to remove oil seal.

INSTALLATION





1. Make sure that O-ring (3) and case (2) have not been damaged.
2. Apply grease to lip portion of new oil seal (5) and install it until bottom, directing lip side toward inside. Special tool may be used for installation.

"A": Grease 99000-25010

Special Tool
(A): 09916-46010

3. Inspect speedometer driven gear (1) for abnormal wear of gear teeth or bend of shaft portion and replace it if necessary.
4. Insert driven gear to case (2) and fix it with spring pin (4), then make sure its smooth rotation.
5. Install case assembly to transmission and connect cable as it was.

Tightening Torque
(a): 10 Nm (1.0 kg-m, 7.5 ft. lbs.)

6. Make sure that oil level is in specification.