Operation CHARM: Car repair manuals for everyone.

Differential Case

DIFFERENTIAL CASE








1. Install differential gears (3), free axle hub (4) and washers (2) to left case (7).
2. Install left case to right case (1) and tighten screws (8).





3. Put bevel gear (1) on differential case (2) and fasten them with 10 bolts (3) by tightening them to specified torque. Use thread lock cement "A" for 10 bolts (3).

CAUTION: Use of any other bolts than that specified is prohibited.

"A": Thread lock cement 99000-32020
Tightening torque
Drive bevel gear bolt (a) 85 Nm (8.5 kg-m, 61.5 ft. lbs.)





4. Press-fit side bearing (1) with special tool and press.
Special tool (G): 09944-66020





5. Install actuator (1) to differential case (2).

NOTE: Note that installing direction is as shown in figure.





6. Hold bearing press-fitted in step 7 with holder and press-fit side bearing on the other side.

NOTE: Be sure to use bearing holder for the purpose of protecting lower bearing.

Special tool
(G): 09944-66020
(H): 09951-16060