Upper Case and Shifter
UPPER CASE AND SHIFTER^ Using feeler gauge, check clearance between fork (2) and sleeve (1) and replace those parts if it exceeds limit.
Clearance "a" between fork and sleeve: Service limit: 1.0 mm (0.039 inch)
^ Insert each gear shift shaft into case and check that it moves smoothly. If it doesn't, correct by using oilstone, reamer or the like.
^ Check gear shift shaft for excessive wear and correct or replace as necessary.
^ Check free length of each locating spring (1) and replace if it is below service limit.
Locating spring free length "b"
Standard: 27.0 mm (1.063 inch)
Service limit: 24.0 mm (0.945 inch)