Counter Shaft

COUNTER SHAFT





1. Install pin (6), friction gear (5), friction gear spring (4), friction gear retainer (3) and circlip (2) to counter shaft (1) in that order.








2. Press-fit front bearing (1) and fit circlip.
Special tool (A): 09913-84510





3. With shaft inserted into case, install center bearing outer race (1) on it and then press-fit countershaft (2) by using special tool and hammer. Meanwhile case should be supported on wood blocks.
Special tool (B): 09951-16080








4. Press-fit reverse gear (1) and then 5th gear (2).

NOTE: When press-fitting, hold counter shaft (4) as shown in the figure with its front end set on special tool.

Special tool
(C) 09913-80112
(D) 09944-66010





5. Install bearing plate (1) applying thread lock cement "A" to their thread part of bolts.
"A": Cement 99000-32020
Tightening torque
Bearing plate bolt (a) 6 Nm (0.6 kg-m, 4.0 ft. lbs.)








6. Install reverse idle gear (3) together with needle bearing (2) and thrust washer (1) on reverse idle gear shaft (4) and fix them with bolt (5) from outside of case.

NOTE: Be sure to use aluminum washer for bolt.

Tightening torque
Reverse idle gear shaft bolt (b) 23 Nm (2.3 kg-m, 17.0 ft. lbs.)





7. After press-fitting rear bearing (1) to counter shaft, make sure to fit circlip securely.
Special tool (E): 09913-80112





8. Fit circlip (1) around front bearing (2) and check to make sure that circlip just contacts with case surface.