Upper Case and Shifter

UPPER CASE AND SHIFTER








Interlock system is as shown in the figure.





1. With fork installed to reverse gear shift shaft (1), install it into case and put in interlock ball (2).








NOTE: Reverse gear shift fork spring pin is different from other spring pins in length. It is longer than other spring pins.





NOTE: When pressing gear shift fork spring pin (1) into reverse gear shift fork (2), do not allow to go all the way in, but leave its end protruded as much as the length shown in the figure.





2. With interlock pin fit to high speed gear shift shaft (2), insert it into case and set fork with spring pin and then put in interlock ball (3).

NOTE:
^ Note that high speed gear shift shaft (2) can't be inserted unless reverse gear shift shaft (1) is placed at neutral position.
^ When inserting high speed gear shift shaft (2), use care not to drop interlock pin.





3. With both reverse and high speed gear shift shafts placed at neutral position, insert low speed gear shift shaft (1) into case and fix fork with spring pin. Then apply sealant to rubber plug (2) and fit it in.
"A": Sealant 99000-31110
4. Confirm that interlock system operates properly by checking the following.








^ When shifted to low position (or 2nd position), shifting of 3rd/ 4th speed or 5th/Rev speed is not available.








^ When shifted to reverse position (or 5th position), shifting of 1st/2nd speed or 3rd/4th speed is not available.





5. Install locating balls and locating springs and then set washers and bolts.
Tightening torque
Locating spring bolt (a): 28 Nm (2.8 kg-m, 20.0 ft. lbs.)