Operation CHARM: Car repair manuals for everyone.

Planetary Gears and Output Shaft

Disassembly





1) Remove front planetary gear assembly (1) from output shaft assembly (2).





2) Remove rear planetary thrust washer (1), reverse brake backing plate (2), reverse brake disc (3) and reverse brake plate (4) from front planetary gear assembly.





3) Remove reverse brake reaction plate (2) from front planetary gear (1 ).





4) After removing retaining ring (1), remove one-way clutch (2) and one-way clutch rear thrust washer (3).





5) After removing retaining ring (1), remove front planetary ring gear (2), thrust bearing and rear planetary race.





6) Remove rear planetary thrust washer (1), rear planetary gear (2) and rear planetary sun gear (3).





7) After removing retaining ring (2) from inner shaft (1), remove rear planetary ring gear (3) and thrust bearing assembly.

Reassembly
Assemble components by reversing disassembly procedure and noting the following points.
^ Refer to "Planetary Gears and Output Shaft Components: " when installing each component.
^ Check seal sleeve ring for damage before installation and replace if damaged.





^ Install planetary sun gear as shown in the figure.
^ Fit retaining rings into groove securely.





^ Install one-way clutch as shown in the figure.





^ Install reverse brake reaction plate (2)to front planetary gear (1).
^ With reverse brake reaction plate (2) fixed stationary, turn front planetary gear (1) clockwise to check that it locks and then counterclockwise to check that it turns smoothly.