Operation CHARM: Car repair manuals for everyone.

Removal and Replacement

Back Door Glass Removal And Installation

Refer to Windshield Removal and Installation procedures and cautions are basically the same. However, note the following.
^ Before applying primer to glass edge, install molding according to installing position shown in the figure.







^ Observe the following precautions when applying adhesive along glass edge.
- Adhesive should be applied evenly especially in height.
- Be careful not to damage primer.
- Press glass against body quickly after adhesive is applied.

Area applied primer (back door glass)
Width "d": 16 mm (0.63 in.)

Adhesive amount specification (back door glass)
Height "b": 15 mm (0.59 in.)
Width "c": 8 mm (0.31 in.)
Clearance "e": 1 mm (0.04 in.)







^ When replacing back door, coat replacement door inside with wax for proper anticorrosive treatment. Refer to Undercoating / Anti-Corrosion Compound Application Area.
^ Apply sealing compound to peripheral of door hem area and reinstall door sealing cover (1).







^ When weather-strip is hardened and water leaks have developed, replace it.