Operation CHARM: Car repair manuals for everyone.

Inspection

Inspection
^ Check companion flange for wear or damage.
^ Check bearings for wear or discoloration.
^ Check differential carrier for cracks.
^ Check drive bevel pinion and bevel gear for wear or cracks.
^ Check side gears, pinion gears and pinion shaft for wear or damage.
^ Check side gear spline for wear or damage.

Differential Left Case





Check clutch for smooth movement by pushing plate of axle lock clutch fitted to differential left case.
Also, check return spring (1) for settling.





Check teeth of axle lock clutch (2) fitted to differential right case for wear, damage and any other faulty condition.

Free Axle Hub





Check teeth of free axle hub (1) for wear, damage and any other faulty condition.

Actuator





1. Connect special tool, air compressor, actuator (1) and hoses as shown in the figure.

NOTE: Loosen adjusting screw of special tool before connecting hoses to special tool.

Special tool
(A): 09918-18110





2. With pressure from compressor applied to special tool, adjust pressure to specified level by turning adjusting screw of special tool and check actuator for operation. Also, check that there is no air leakage from actuator.
Specified pressure for actuator inspection
38.0 kPa (0.38 kgf/cm2, 5.40 psi)
Actuator stroke 3 mm (0.11 8 inch)