Countershaft and Reverse Idle Gear Disassembly and Assembly

Countershaft and Reverse Idle Gear Disassembly and Assembly
Reference: Manual Transmission Assembly Dismounting and Remounting
Reference: Manual Transmission Unit Disassembly
Disassembly
1. Remove circlip (1) from countershaft (2).





2. Pull out countershaft front bearing (3) from countershaft by using bearing puller (4), hydraulic press (1) and rod (diameter approximately 22 mm (0.87 inch)) (2).





Assembly
Reference: Countershaft and Reverse Idle Gear Inspection
1. Set inner race (2) to countershaft front bearing (1) and press-fit bearing with hydraulic press (3) and special tool.

NOTE: When installing bearing, bring it so that its groove (4) for C-ring as shown.





2. Select circlip that will make its thrust clearance 0.1 mm (0.0039 inch) or less and install it.

Circlip thickness specifications

Circlip thickness specifications:

Special Tool
(B): 09900-06107