Rack Boot Procedure
Removal1. Remove steering gear case.
2. For ease of adjustment after installation, make marking (4) of tie-rod end lock nut position of tie-rod thread.
3. Loosen tie-rod end lock nut and remove tie-rod end.
4. Remove boot band and clip.
5. Remove boot (3) from tie-rod (1)
6. Unbend washer (1) (2 places), and remove tie-rod (2) from rack (3).
Installation
1. Install new tie-rod lock washer and tie-rod to rack.
2. Tighten tie-rod ball nut to specified torque.
Tightening torque
Tie-rod ball nut (a): 85 Nm (8.5 kgf-m, 61.5 ft. lbs.)
3. Bend lock washer (1) 2 place at the flat mart of tie-rod ball nut.
4. Apply grease to "A" indicated in figure.
5. Position boot properly in grooves of gear case and tie-rod. Check to ensure that boot is free from twist and dent.
6. Fasten boot with new clamp and clip securely.
Special tool
(A): 09943-55010
7. Install tie-rod end lock nut and tie-rod end to tie-rod. Position lock nut to marking (1) made in removal.
NOTE: When tie-rod was replaced, measure length "A" on removed tie-rod and use it on new replacement tie rod so as to position lock nut properly.
8. Install steering gear case.