Gear Shift Lever Case Disassembly and Assembly
Gear Shift Lever Case Disassembly and AssemblyReference: Manual Transmission Assembly Dismounting and Remounting
Disassembly
1. Remove case plate.
2. With case supported with soft jawed vise, remove lever locating bolts (6).
NOTE: Use aluminum plates between vise and case to protect case against damage.
3. Using special tool, drive spring pin into gear shift arm (5) as far as the position shown in the figure.
CAUTION: When driving spring pin (2), use care not to damage gear shift lever case (1).
Special Tool
(A): 09922-85811
4. Likewise, drive spring pin (2) into gear shift lever (3) as far as the position shown in the figure.
CAUTION: When driving spring pin (2), use care not to damage gear shift lever case (1).
Special Tool
(A): 09922-85811
5. Remove case plug (7).
6. Pull out gear shift shaft (4) from gear shift lever case (1) and take out gear shift lever (3).
7. Remove gear shift lever bush (8).
Assembly
1. Wash and inspect each part and replace if necessary. Also check item as described below and correct whatever necessary carefully using reamer, oilstone and the like, wash it thoroughly and reassemble it.
Item to be checked is;
^ Shift shaft should go into case smoothly.
2. Insert shift shaft (1) as shown in the figure while making sure that inner parts are in proper direction.
NOTE:
^ Cut off portion (3) in shift shaft (1) should face downward when shift shaft (1) is installed.
^ Shift lever (2) should be installed at the same time.
3. Drive in spring pins (2) for gear shift lever (5) and shift arm (7).
NOTE: When driving in spring pins, position their slits 180° ± 30° apart.
Special Tool
(A): 09925-78210
4. Apply sealant to new case plug (8) and drive it into lever case (1).
B: Sealant 99000-31110
5. Apply grease to shift lever bush (9) and install it.
6. Install case plate (2) to gear shift lever case (1) and tighten them to specified torque.
Tightening torque
Gear shift lever case plate screw b: 6 Nm (0.6 kg-m, 4.5 ft. lbs.)
7. Install gear shift lever case (2) to transmission without using sealant for functional check.
8. Install shift control lever and check to make sure that it shifts smoothly according to shift pattern as shown in the figure.
