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Manual Transmission Rear Case Disassembly and Assembly

Manual Transmission Rear Case Disassembly and Assembly
Reference: Manual Transmission Assembly Dismounting and Remounting
Reference: Manual Transmission Unit Disassembly

Disassembly
1. Remove countershaft gutter (2) from transmission rear case (1).





2. Take out oil seal (1) from rear case (2).





3. Remove interlock cam plug (1) by using torx wrench (2).





4. Remove interlock cam pin using special tool.





5. Pull out interlock cam component (1).





Assembly
1. Check that interlock cam component (1) moves smoothly in both turning direction and sliding direction.





2. Insert interlock cam component (1) to rear case (2).





3. Set interlock cam component (1) as shown in the figure and drive interlock cam pin (2) using special tool.





4. Install new interlock cam plug (1) and tighten it to specification.





5. Install new oil seal to rear case so that end surface of oil seal becomes flush with that case.
Apply grease to oil seal lip.

: Grease 99000-25010

Special Tool
(B): 09913-75510





6. Install countershaft gutter (2) to transmission rear case (1).