Clutch Drum & Input Shaft Assembly Inspection

Clutch Drum & Input Shaft Assembly Inspection
^ Check that sliding surface of discs, plate and flange are not worn or burnt. if necessary, replace them.

NOTE:
^ If disc lining is exfoliated, discolored or worn hardly, replace all discs.
^ If only a part of printed numbers is corroded, replace all discs.
^ Before assembling new discs, soak them in A/T fluid for at least 15 minutes.





^ Measure inside diameter of reverse clutch hub bushing. If inside diameter exceeds limit, replace reverse clutch hub.





^ Measure inside diameter of direct clutch hub bushing. If inside diameter exceeds limit, replace direct clutch hub.

Direct clutch hub bushing inside diameter
Standard: 26.037 - 26.062 mm (1.0251 - 1.0261 inch)
Limit: 26.112 mm (1.028 inch)





^ Measure free length of forward clutch return spring including spring seat.
Forward clutch return spring free length a: 26.74 mm (1.053 inch)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.





^ Measure free length reverse clutch return spring including spring seat.

Reverse clutch return spring free length a: 21.04 mm (0.828 inch)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.





^ Measure free length direct clutch return spring including spring seat.

Direct clutch return spring free length a: 19.51 mm (0.768 inch)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.