Recall NZ - Primary Fuel Tank Module Replacement: Overview

Division: Automotive
Category: Technical

Section Title: Engine
TSB No. TS 26 03073

SUBJECT:
SAFETY RECALL CAMPAIGN "NZ"; FUEL ODOR OR SPOTTING ON THE GROUND.

MODEL(S):
XL7 (JC636)

YEAR:
2007

VIN RANGE:
2S3DA917276100022 ~ 2S3DB417076113898

CONDITION:
The customer may notice a fuel odor while the vehicle is being driven or after it is parked. In more extreme cases, fuel may be observed dripping onto the ground in the area of the fuel tank at the rear of the vehicle. Vehicle performance may be affected.

CAUSE:
Some vehicles have a condition in which the plastic supply or return port on the Fuel Pump Module may crack, and could cause a fuel leak.

CORRECTION:
Suzuki dealers are required to confirm vehicle eligibility through the Vehicle Master Inquiry on Suzuki Connect, and replace the Primary Fuel Tank Module if eligible.

WARNING

Handling a fuel tank with too much fuel can be hazardous and is not advised.

Advise each customer when scheduling this campaign to be sure the vehicle arrives at the dealer with 1/4 or less of fuel in the fuel tank.

NOTE:

Vehicles not listed in the affected VIN range may also exhibit this condition. If you have a vehicle exhibiting the condition described in this Technical Service Bulletin, and is not listed within the affected VIN range, please see the Special Coverage Extension bulletin, TS 2703073 and SC-66 for potential extended coverage.





PART(S) INFORMATION





WARRANTY INFORMATION

NOTICE

Fuel system components become very dirty over time. Allowing dirt to enter the system while servicing the fuel system can cause damage.

Clean all fuel pipe/hose connections, caps and their surrounding areas before disassembling to avoid possible contamination of the fuel system.





NOTE:

NEW fuel tank module seals are necessary each time the fuel tank module is serviced. Obtain NEW seals for both the primary and secondary modules any time they are removed.





Work Flow





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