Removal and Replacement

Door: Removal And Installation

KING CAB

Front Door

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1. Remove the front door glass and regulator assembly. Refer to [Front Door Glass Regulator: On-Vehicle Repair].
2. Remove the door harness.
3. Remove the check link cover.
4. Remove the check link bolt from the hinge pillar.







Check link bolt to hinge pillar: 14.7 N.m (1.5 Kg-m, 11 ft-lb)

5. Remove the door-side hinge nuts and bolts, and remove the door assembly.







Installation is in the reverse order of removal.

Rear Door

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1. Remove the door glass. Refer to [Rear Door Glass: On-Vehicle Repair].
2. Remove the speaker.
3. Remove the door handles and latch assembly. Refer to [Rear Door Lock: Component Structure].
4. Remove the check link.
5. Remove the wire harness.
6. Remove the door assembly.







Installation is in the reverse order of removal.

Door hinge nuts: 24.5 N.m (2.5 kg-m, 18 ft-lb)
Check link bolt to door: 5.1 N.m (0.52 kg-m, 45 in-lb)

CREW CAB

CAUTION:
- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1. Remove the door finisher. Refer to [Door Finisher: Removal and Installation].
2. Remove the inner seal.
3. Remove the door glass and regulator assembly. Refer to [Front Door Glass: On-Vehicle Repair].
4. Remove the door harness.
5. Remove the check link cover.
6. Remove the check link bolt from the hinge pillar.







Front door check link bolt to hinge pillar: 14.7 N.m (1.5 kg-m, 11 ft-lb)
Rear door check link bolt to hinge pillar: 14.7 N.m (1.5 kg-m, 11 ft-lb)

7. Remove the door-side hinge nuts and bolts, and remove the door assembly.







Installation is in the reverse order of removal.