Fuel System - Fuel Filler Cap/Tether Detachment

Section Title: Engine
TSB No. TS 0206101

Division: Automotive
Category: Technical

SUBJECT:
FUEL FILLER CAP AND TETHER DETACHED FROM THE VEHICLE.

MODEL(S):
EQUATOR (A61640)

YEAR:
2OO9~2O11

CONDITION:
The fuel filler cap and tether have become detached from the body.

CAUSE:
Anchor rivet will not hold the fuel cap tether.

CORRECTION:
Re-install the fuel cap with the new tether and anchor rivet listed in the Parts Information section of this bulletin. DO NOT replace the Fuel Cap for this incident, should it occur.





WARRANTY INFORMATION:





PART(S) INFORMATION:

SERVICE PROCEDURE





1. Using a "trim panel tool" or other suitable tool, remove the tether anchor rivet from the body if it is still mounted.





2. Remove the fuel filler cap from the vehicle.

3. Use a flat blade screwdriver to un-snap the retaining ring from the fuel cap. Un-snap at 4-5 spots around the ring.





4. Remove the retaining ring and tether from the fuel cap.





5. Install the new tether onto the fuel cap with the offset positioned as shown in the illustration.

6. Snap the gray retaining ring back into place, making sure that it is fully seated onto the fuel cap.

7. Re-install the fuel filler cap onto the vehicle.


8. Attach the small end of the tether to the body with the new tether anchor rivet.