Shift Control: Disassembly and Assembly
Shift Control: Disassembly and AssemblyDISASSEMBLY
1) Remove the snap ring.
2) Remove the retaining pin.
3) Remove the drum cam from the control shift rod.
4) Remove the retaining pin from the L-H shift rod.
5) Remove the 2-4 shift bracket.
6) Remove the retaining ring from the 2-4 shift fork using suitable tool.
7) Remove the fork guide collar and 2-4 shift fork spring from the 2-4 shift fork.
INSPECTION AFTER DISASSEMBLY
Shift Fork
^ Measure the clearance between the shift fork and sleeve. If it is out of specification, replace it with a new one.
Standard value
2-4 :Less than 0.46 mm (0.018 in)
L-H :Less than 0.46 mm (0.018 in)
Shift Rod and Fork Components
^ Check the working face of the shift rod and fork for wear, partial wear, abrasion, bending and other abnormality. If any is found, replace with a new one.
ASSEMBLY
1) Install clevis pin and shift collar to L-H shift fork after assembling them.
CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.
2) Install clevis pin and shift collar to 2-4 shift bracket after assembling them.
CAUTION:
Use caution when installing 2-4 shift bracket.
3) Install guide fork collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the new retaining ring.
CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.
4) Install the 2-4 shift bracket to the L-H shift rod.
5) Install the new retaining pin evenly to the L-H shift rod.
CAUTION:
Do not reuse retaining pin.
6) Install the drum cam to the control shift rod, and then secure it with the new retaining pin.
CAUTION:
Do not reuse retaining pin.
7) Install the new snap ring to the control shift rod.
CAUTION:
Do not reuse snap ring.