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Shift Control: Disassembly and Assembly

Shift Control: Disassembly and Assembly

DISASSEMBLY
1) Remove the snap ring.





2) Remove the retaining pin.
3) Remove the drum cam from the control shift rod.
4) Remove the retaining pin from the L-H shift rod.





5) Remove the 2-4 shift bracket.
6) Remove the retaining ring from the 2-4 shift fork using suitable tool.





7) Remove the fork guide collar and 2-4 shift fork spring from the 2-4 shift fork.

INSPECTION AFTER DISASSEMBLY

Shift Fork
^ Measure the clearance between the shift fork and sleeve. If it is out of specification, replace it with a new one.





Standard value
2-4 :Less than 0.46 mm (0.018 in)
L-H :Less than 0.46 mm (0.018 in)

Shift Rod and Fork Components
^ Check the working face of the shift rod and fork for wear, partial wear, abrasion, bending and other abnormality. If any is found, replace with a new one.





ASSEMBLY
1) Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION:
Use caution when installing L-H shift fork, clevis pin or shift collar.


2) Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION:
Use caution when installing 2-4 shift bracket.


3) Install guide fork collar and 2-4 shift fork spring to the 2-4 shift fork, and then secure it with the new retaining ring.





CAUTION:
^ Do not reuse retaining ring.
^ Be careful with orientation.


4) Install the 2-4 shift bracket to the L-H shift rod.





5) Install the new retaining pin evenly to the L-H shift rod.

CAUTION:
Do not reuse retaining pin.


6) Install the drum cam to the control shift rod, and then secure it with the new retaining pin.





CAUTION:
Do not reuse retaining pin.


7) Install the new snap ring to the control shift rod.

CAUTION:
Do not reuse snap ring.