Operation CHARM: Car repair manuals for everyone.

Transfer Assembly Dismounting and Remounting

Transfer Assembly Dismounting and Remounting

Dismounting
1) Shift transfer to 4H position operating transfer switch.
2) Disconnect negative (-) cable from battery.
3) Remove gear shift control lever (for M/T model).
4) Drain transfer oil.
5) Remove front propeller shaft (1) and rear propeller shaft (2).
6) Remove exhaust pipe No. 2 (3).
7) Disconnect transfer actuator connector (4), center differential lock switch connector (5), 4L/N switch connector (6).





8) Support engine rear mounting member (1) with transmission jack (2).
9) Remove engine rear mounting bolts (3), and then slant the transmission with transfer.





10) Remove gear shift control lever rear case from transfer (for M/T model).
11) Remove transfer to transmission bolts (upper side), and then install engine rear mounting member with transmission and transfer.
12) Support transfer assembly (1) with transmission jack.
13) Remove transfer to transmission bolts (lower side) (2), and then lower transfer assembly.





Remounting
Reverse dismounting procedure for remounting noting the following.
^ Tighten each bolts and nuts.
^ Set each clamp for wiring securely.
^ Fill transfer oil.
^ Connect battery and check for function.