Clutch Drum & Input Shaft Assembly Inspection

Clutch Drum & Input Shaft Assembly Inspection

^ Check that sliding surface of discs, plate and flange are not worn or burnt. If necessary, replace them.

NOTE:
^ If disc lining is exfoliated, discolored or worn hardly, replace all discs.
^ If only a part of printed numbers is corroded, replace all discs.
^ Before assembling new discs, soak them in A/T fluid for at least 2 hours.





^ Measure inside diameter of reverse clutch hub bushing. If inside diameter exceeds limit, replace reverse clutch hub.

Reverse clutch hub bushing inside diameter
Standard: 35.812 - 35.837 mm (1.4099 - 1.4109 in.)
Limit: 35.887 mm (1.4129 in.)





^ Measure inside diameter of direct clutch hub bushing. If inside diameter exceeds limit, replace direct clutch hub.

Direct clutch hub bushing inside diameter
Standard: 26.037 - 26.062 mm (1.0251 - 1.0261 in.)
Limit: 26.112 mm (1.028 in.)





^ Measure free length of forward clutch return spring including spring seat.

Forward clutch return spring free length
"a": 26.74 mm (1.053 in.)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.





^ Measure free length reverse clutch return spring including spring seat.

Reverse clutch return spring free length
"a": 21.04 mm (0.828 in.)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.





^ Measure free length direct clutch return spring including spring seat.

Direct clutch return spring free length
"a": 19.51 mm (0.768 in.)

NOTE:
^ Do not apply excessive force when measuring spring free length.
^ Perform measurement at several points.