Rear Door: Service and Repair

Door: Removal and Installation

King Cab

Front Door

CAUTION:

- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1) Remove the front door glass and regulator assembly. Refer to [Front Door Glass Regulator: Removal and Installation] Service and Repair.
2) Remove the door harness.
3) Remove the check link cover.
4) Remove the check link bolt from the hinge pillar.











5) Remove the door-side hinge nuts and bolts, and remove the door assembly.






Installation is in the reverse order of removal.

Rear Door

CAUTION:

- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

6) Remove the door glass. Refer to [Rear Door Glass: Removal and Installation] Service and Repair.
7) Remove the speaker.
8) Remove the door handles and latch assembly. Refer to [Rear Door Lock: Component Structure] Rear Door Lock Component Structure.
9) Remove the check link.
10) Remove the wire harness.
11) Remove the door assembly.






Installation is in the reverse order of removal.






Crew Cab

CAUTION:

- When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body.
- When removing and installing door assembly, be sure to carry out the fitting adjustment.
- Check the hinge rotating part for poor lubrication. If necessary, apply body grease.

1) Remove the door finisher. Refer to [Door Finisher: Removal and Installation] Service and Repair.
2) Remove the inner seal.
3) Remove the door glass and regulator assembly. Refer to [Front Door Glass: Removal and Installation] Service and Repair.
4) Remove the door harness.
5) Remove the check link cover.
6) Remove the check link bolt from the hinge pillar.











7) Remove the door-side hinge nuts and bolts, and remove the door assembly.






Installation is in the reverse order of removal.