Operation CHARM: Car repair manuals for everyone.

Sheet of Specifications




Front Differential Assembly

Side gear preload Max. 2.5 Nm (0.25 kgf-m, 1.8 lbf-ft)









Drive bevel pinion bearing preload 0.9 - 1.7 Nm (9.0 - 17.0 kg-cm, 7.8 - 14.7 lb-in.)





Available drive bevel pinion adjusting shim thickness
1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21,1.24, 1.27, 1.30 and 0.3 mm
(0.039, 0.040, 0.042, 0.043, 0.044, 0.045, 0.046, 0.047 0.048, 0.049, 0.050 and 0.012 in.)









Drive bevel pinion bearing preload 0.9 - 1.7 Nm (9.0 - 17.0 kg-cm, 7.8 - 14.7 lb-in.)

Special Tool

(A): 09922-66021









Available differential side bearing adjusting shim thickness
Right side: 1.75, 1.85, 1.95, 2.00, 2.05, 2.15 and 2.25 mm (0.069, 0.073, 0.077, 0.079, 0.081, 0.085 and 0.089 in.)
Left side: 2.75, 2.85, 2.95, 3.00, 3.05, 3.15 and 3.25 mm (0.108, 0.112, 0.116, 0.118, 0.120, 0.124 and 0.128 in.)

Bevel gear backlash : 0.1 - 0.2 mm (0.004 - 0.008 in.)





Distance between retainer surface and oil seal
"a": 4.7 - 5.2 mm (0.185 - 0.205 in.)

Distance between retainer surface and oil seal
"a": 0.65 - 1.65 mm (0.026 - 0.065 in.)

"A" Grease: 99000-25011 (SUZUKI Super Grease A)

Special Tool

(A): 09924-74510

(B): 09926-27610








Rear Differential Assembly

Differential gear preload
Max. 2.5 Nm (0.25 kgf-m, 1.8 lbf-ft)









Drive bevel pinion bearing preload 0.9 - 1.7 Nm (9.0 - 17.0 kg-cm, 7.8 - 14.7 lb-in.)





Available drive bevel pinion adjusting shim thickness
1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21,1.24, 1.27, 1.30 and 0.3 mm
(0.039, 0.040, 0.042, 0.043, 0.044, 0.045, 0.046, 0.047 0.048, 0.049, 0.050 and 0.012 in.)









Distance between carrier surface and oil seal 2.5 - 3.5 mm (0.098 - 0.13 in.)

"A" Grease: 99000-25011 (SUZUKI Super Grease A)

Special Tool

(A): 09951-18211





Drive bevel pinion bearing preload 0.9 - 1.7 Nm (9.0 - 17.0 kg-cm, 7.8 - 14.7 lb-in.)

Special Tool

(A): 09930-40113









Available differential side bearing adjusting shim thickness
Right side: 1.75, 1.85, 1.95, 2.00, 2.05, 2.15 and 2.25 mm (0.069, 0.073, 0.077, 0.079, 0.081, 0.085 and 0.089 in.)
Left side: 2.75, 2.85, 2.95, 3.00, 3.05, 3.15 and 3.25 mm (0.108, 0.112, 0.116, 0.118, 0.120, 0.124 and 0.128 in.)

Bevel gear backlash : 0.1 - 0.2 mm (0.004 - 0.008 in.)

Distance between retainer surface and oil seal
"a": 2.7 - 3.0 mm (0.11 - 0.12 in.)

Special Tool

(A): 09924-74510

(B): 09951-16091





Distance between retainer surface and oil seal
"a": 0.65 - 1.65 mm (0.026 - 0.064 in.)

"A" Grease: 99000-25011 (SUZUKI Super Grease A)

Special Tool

(A): 09924-74510

(B): 09926-27610