Inspection

Output Shaft Inspection

Output Shaft Disassembly and Reassembly

Check clearance "a" between ring (2) and output shaft (1), each chamfered teeth of gear, ring and sleeve, then determine parts replacement.

Clearance between synchronizer ring and output shaft
Standard "a": 1.0 - 1.4 mm (0.040 - 0.055 in.)
Service limit "a": 0.5 mm (0.020 in.)