Operation CHARM: Car repair manuals for everyone.

Exhaust Gas Recirculation: Description and Operation





This system controls the formation of NOx emission by recirculating the exhaust gas into the combustion chamber through the intake manifold.
The EGR valve is controlled by EGR pressure transducer and solenoid vacuum valve controlled by ECM according to signals from various sensors.
The diaphragm mounted in the EGR pressure transducer is operated by back pressure of the exhaust gas to open and close the valve. By this opening and closing action of the valve, the EGR pressure transducer controls the vacuum transmitted to the EGR valve.
Under a low load condition such as low speed driving, the exhaust pressure is low. In this state, the diaphragm in the EGR pressure transducer is pushed down by the spring force and the pressure transducer valve opens to allow the air into the vacuum passage from the outside.
As a result, the vacuum transmitted to the EGR valve becomes smaller and so does the opening of the EGR valve. Thus, less amount of exhaust gas is recirculated to the intake manifold. Under a high load condition such as high speed driving, on the other hand, the exhaust pressure is high. By the high exhaust pressure, the diaphragm in the pressure transducer is pushed up and closes its valve. As the air does not enter the vacuum passage in this state, the vacuum transmitted to the EGR valve grows larger and so does the opening of the EGR valve. Thus, larger amount of exhaust gas is recirculated to the intake manifold. Under any one of the following conditions, ECM closes the vacuum passage of solenoid vacuum valve. In this state, as the vacuum is not transmitted to the EGR valve, it remains closed.
- When engine coolant temperature is low.
- When throttle valve is at idle position.
- When engine is running under high load.
- When intake manifold pressure is low.
Other than the above, EGR valve opens and closes in accordance with the EGR pressure transducer operation.
ECM feeds electricity to the EGR solenoid vacuum valve (for system check) only when it diagnoses the EGR system. (The passage from "A" to "B" of the EGR solenoid vacuum valve for system check opens.)