Gear Shift and Select Shaft Assembly

INSTALLATION





1. If gear shift guide case has been disassembled or replaced, tighten bolts as specified below. Also check breather hole for clog.
Tightening Torque
(a): 10 Nm (1.0 kg.m, 7.5 ft. lbs.)
(b): 23 Nm (2.3 kg.m, 17.0 ft. lbs.)
2. Clean mating surface of guide case and coat it with sealant evenly.
"A": Sealant 99000-31110





3. Install gear shift yoke and joint it with gear shift arm.
4. Install gear shift & select shaft assembly into transmission and joint its bottom end with gear shift yoke.

NOTE: When installing gear shift & select shaft assembly, position gear in neutral so that gear shift interlock plate will go in smoothly.

5. Tighten yoke and shaft with bolt applied with thread lock cement.
"B": Thread lock 1322, 99000-32110
Tightening Torque
(c): 34 Nm (3.4 kg.m, 24.5 ft. lbs.)
6. Install gear shift interlock bolt with washer and tighten it to specification.
Tightening Torque
(d): 23 Nm (2.3 kg.m, 17.0 ft. lbs.)





7. Clean mating surface of left case and put gear shift guide case applied with sealant on it.
Sealant: SUZUKI BOND No.1215, 99000-31110
8. Place wiring harness clamp bracket and fasten it together with gear shift guide case.
Tightening Torque
(e): 10 Nm (1.0 kg.m, 7.5 ft. lbs.)
9. Install back up light switch and clamp its lead.
Tightening Torque
(f): 20 Nm (2.0 kg.m, 14.5 ft. lbs.)
10. Clean left case cap and mating surface of left case, check condition of O-ring and then fasten cap with 3 bolts.
Tightening Torque
(e): 10 Nm (1.0 kg.m, 7.5 ft. lbs.)
11. Check input shaft for rotation in each gear position.
12. Also confirm function of back up light switch in reverse position by using ohmmeter.