Deployment Outside Vehicle

Do not dispose of the live (undeployed) air bag (inflator) modules (driver/passenger). When disposal of the air bag (inflator) module(s) or entire vehicle including the air bag (inflator) module(s) is necessary, deploy the air bag according to the procedure described under "Deployment Outside Vehicle" or "Deployment Inside Vehicle". Then it can be disposed of through normal refuse channels.

WARNING: Failure to follow proper air bag (inflator) module disposal procedures can result in air bag deployment which may cause personal injury. Undeployed air bag (inflator) modules must not be disposed of through normal refuse channels. The undeployed air bag (inflator) module contains substances that can cause severe illness or personal injury if the sealed container is damaged during disposal. Disposal in any manner inconsistent with proper procedures may be a violation of federal, state, and/or local laws.

For deployment procedure, refer to "Deployment Outside Vehicle" when disposing of the air bag (inflator) module(s) only (i.e., the vehicle itself will be used again) and refer to "Deployment Inside Vehicle" when scrapping the entire vehicle including the air bag (inflator) module(s).

Deployment Outside Vehicle
Use this procedure when the vehicle itself is used again (only the air bag (inflator) module(s) are disposed of).

For deployment of a live (undeployed) air bag (inflator) module outside the vehicle, the deployment procedure must be followed exactly. Always wear safety glasses during this deployment procedure until a deployed air bag (inflator) module is scrapped. Before performing the procedures you should be familiar with servicing the air bag system and with proper handling of the air bag (inflator) module. Procedures should be read fully before they are performed.
The following procedure requires use of special tool(s) (deployment harness and/or passenger air bag (inflator) module deployment fixture). Do not attempt procedure without it (them).

WARNING:
Following precautions must be observed for this work.
Failure to observe any of them may result in personal injury.
To avoid an accidental deployment, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Never connect deployment harness to any power source before connecting deployment harness to the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a power source until the air bag is to be deployed.
Since a large amount of smoke is produced when air bag is deployed, select a well-ventilated area.
The air bag (inflator) module will immediately deploy the air bag when a power source is connected to it. Wear safety glasses throughout this entire deployment and disposal procedure.
Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to deployment site to wear suitable ear protection.
Stretch deployment harness to its length (10 m or 33 ft, but with a little slack allowed) so that the deployment harness is connected to battery that much distance away from the air bag (inflator) module. Warn those who are in the area close to deployment site to stay more than 10 m (33 ft) away from the air bag (inflator) module.

1. Turn ignition switch to "LOCK", remove key and put on safety glasses.




2. Check that there is no open, short or damage in special tool (Deployment harness). If any faulty is found, do not use it and be sure to use new deployment harness.
Then, short the two deployment harness leads together by fully seating one banana plug into the other. Deployment harness shall remain shorted and not be connected to a power source until the air bag is to be deployed.

Special Tool (A): 09932-75030




3. Remove driver or passenger air bag (inflator) module from vehicle.
With driver air bag (inflator) module, remove horn lead, horn buttons and clamp from driver air bag (inflator) module.

WARNING: Always carry a live air bag (inflator) module with trim cover away from you. When storing a live air bag (inflator) module or when leaving a live air bag (inflator) module unattended on a bench or other surface, always face the bag and trim cover up and away from the surface. As the live passenger air bag (inflator) module must be placed with its bag (trim cover) facing up, place it on the workbench with a slit or use the workbench vise to hold it securely at its lower mounting bracket. This is necessary so that a free space is provided to allow the air bag to expand in the unlikely event of accidental deployment. Failure to follow procedures may result in personal injury.

4. Temporarily place driver or passenger air bag (inflator) module on the workbench or the vise according to above WARNING.




5. Driver Air Bag (Inflator) Module
a. Clear a space on the ground about 185 cm (6 feet) in diameter where the driver air bag (inflator) module is to be deployed. A paved, outdoor location where there is no activity is preferred. If an outdoor location is not available, a space on the shop floor where there is no activity and sufficient ventilation is recommended.
Ensure no loose or flammable objects are within the deployment area.
b. Place the driver air bag (inflator) module, with its vinyl trim cover facing up, on the ground in the space just cleared.




6. Stretch the deployment harness from the driver or passenger air bag (inflator) module to its full length 10 m (33 ft).
7. Place a power source (12 volts vehicle battery) near the shorted end of the deployment harness. Vehicle battery application: 12 volts minimum, 2 amps minimum.
8. Connect the driver or passenger air bag (inflator) module to the deployment harness connector and lock connector with lock lever.
9. Verify that the area around the driver or passenger air bag (inflator) module is clear of all people and loose or flammable objects.
10. Verify that the driver air bag (inflator) module is resting with its vinyl trim cover facing up.
Verify that the passenger air bag (inflator) module is firmly and properly secured in passenger air bag (inflator) module deployment fixture (special tool).
11. Notify all people in the immediate area that you intend to deploy the air bag (inflator) module. The deployment will be accompanied by a substantial report which may startle the uninformed.
12. Separate the two banana plugs on the deployment harness.

NOTE: When the air bag deploys, the driver air bag (inflator) module may jump about 30 cm (one foot) vertically. This is a normal reaction of the driver air bag (inflator) module to the force of the rapid gas expansion inside the air bag.

NOTE: When the air bag deploys, the rapid gas expansion will create a substantial report. Wear suitable ear protection. Notify all people in the immediate area that you intend to deploy the air bag (inflator) module and suitable ear protection should be worn.

13. Connect the deployment harness to the 12 volts vehicle battery to immediately deploy the driver or passenger air bag.
14. Disconnect the deployment harness from the battery and short the two deployment harness leads together by fully seating one banana plug into the other.
15. In the unlikely event that the driver or passenger air bag (inflator) module did not deploy after following these procedures, proceed immediately with Steps 20) through 23). If the air bag (inflator) module did deploy, proceed with Steps 16) through 19).




16. Put on a pair of shop gloves to protect your hands from possible irritation and heat when handling the deployed air bag (inflator) module.
After the air bag (inflator) module has been deployed, the surface of the air bag may contain a powdery residue. This powder consists primarily of cornstarch (used to lubricate the bag as it inflates) and byproducts of the chemical reaction. As a precaution, gloves and safety glasses are recommended to prevent any possible irritation of the skin or eyes.

WARNING: Safety precautions must be observed when handling a deployed air bag (inflator) module. After deployment, the metal surfaces of the air bag (inflator) module will be very hot. Allow the air bag (inflator) module to cool before handling any metal portion of it. Do not place the deployed air bag (inflator) module near any flammable objects. Failure to follow procedures may result in fire or personal injury.
Do not apply water, oil, etc to deployed air bag (inflator) module.

After an air bag (inflator) module has been deployed, the metal canister and surrounding areas of the air bag (inflator) module will be very hot. Do not touch the metal areas of the air bag (inflator) module for about 30 minutes after deployment. If the deployed air bag (inflator) module must be moved before it is cool, wear gloves and handle by the air bag or vinyl trim.

17. Disconnect the deployment harness from the air bag (inflator) module as soon after deployment as possible. This will prevent damage to the deployment harness due to possible contact with the hot air bag (inflator) module canister. The deployment harness are designed to be reused. They should, however, be inspected for damage after each deployment and replaced if necessary.




18. Dispose of the deployed air bag (inflator) module through normal refuse channels after it has cooled for at least 30 minutes and tightly seal the air bag (inflator) module in a strong vinyl bag.
19. Wash your hands with mild soap and water afterward.

NOTE: The remaining steps are to be followed in the unlikely event that the air bag (inflator) module did not deploy after following these procedures.

20. Ensure that the deployment harness has been disconnected from the power source and that its two banana plugs have been shorted together by fully seating one banana plug into the other.
21. Disconnect the deployment harness from the air bag (inflator) module.

WARNING: When storing a live air bag (inflator) module or when leaving a live air bag (inflator) module unattended on a bench or other surface, always lace the bag and trim cover up and away from the surface. As the live passenger air bag (inflator) module must be placed with its bag (trim cover) facing up, place it on the workbench with a slit or use the workbench vise to hold it securely at its lower mounting bracket. This is necessary so that a free space is provided to allow the air bag to expand in the unlikely event of accidental deployment.
Failure to follow procedures may result in personal injury.

22. Temporarily store the air bag (inflator) module with its vinyl trim cover facing up, away from the surface upon which it rests.
23. Contact your local distributor for further assistance.