Deployment Inside Vehicle

Do not dispose of the live (undeployed) air bag (inflator) modules (driver/passenger). When disposal of the air bag (inflator) module(s) or entire vehicle including the air bag (inflator) module(s) is necessary, deploy the air bag according to the procedure described under "Deployment Outside Vehicle" or "Deployment Inside Vehicle". Then it can be disposed of through normal refuse channels.

WARNING: Failure to follow proper air bag (inflator) module disposal procedures can result in air bag deployment which may cause personal injury. Undeployed air bag (inflator) modules must not be disposed of through normal refuse channels. The undeployed air bag (inflator) module contains substances that can cause severe illness or personal injury if the sealed container is damaged during disposal. Disposal in any manner inconsistent with proper procedures may be a violation of federal, state, and/or local laws.

For deployment procedure, refer to "Deployment Outside Vehicle" when disposing of the air bag (inflator) module(s) only (i.e., the vehicle itself will be used again) and refer to "Deployment Inside Vehicle" when scrapping the entire vehicle including the air bag (inflator) module(s).

Deployment Inside Vehicle
Use this procedure when scrapping the entire vehicle including the driver and/or passenger air bag (inflator) module(s).

CAUTION: When vehicle itself will be used again, deploy it outside vehicle according to "Deployment Outside Vehicle". Failure to observe this CAUTION could cause unneeded vehicle inspection and repair.

WARNING:
Following precautions must be observed for this work.
Failure to observe any of them may result in personal injury.
To avoid an accidental deployment, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Never connect deployment harness to any power source before connecting deployment harness to the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a power source until the air bag is to be deployed.
The air bag (inflator) module will immediately deploy the air bag when a power source is connected to it. Wear safety glasses throughout this entire deployment and disposal procedure.
Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to deployment site to wear suitable ear protection.
Stretch deployment harness to its length (10 m or 33 ft, but with a little slack allowed) so that the deployment harness is connected to battery that much distance away from the air bag (inflator) module. Warn those who are in the area close to deployment site to stay more than 10 m (33 ft) away from the air bag (inflator) module.




1. Turn ignition switch to "LOCK", remove key and put on safety glasses.
2. Remove all loose objects from front seats and instrument panel.




3. Passenger side:
Remove glove box from instrument panel and disconnect air bag (inflator) module connector.

4. Confirm that each air bag (inflator) module is securely mounted.




5. After checking that there is no open/short in special tool (Deployment harness), short the two deployment harness leads together by fully seating one banana plug into the other.

Special Tool: 09932-75030

6. Connect deployment harness connector to air bag (inflator) module (Driver or passenger) and lock connector with lock lever.
7. Route deployment harness out vehicle.

WARNING: Deployment wires shall remain shorted and not be connected to a power source until the air bag is to be deployed. The air bag (inflator) module will immediately deploy the air bag when a power source is connected to it. Connecting the deployment wires to the power source should always be the final step in the air bag (inflator) module deployment procedure.
Failure to follow procedures in the order listed could result in personal injury.

8. Verify that the inside of the vehicle and the area surrounding the vehicle are clear of all people and loose or flammable objects.




9. Stretch the deployment harness to its full length 10 m (33 ft). Place a power source (12 volts vehicle battery) near the shorted banana plugs of the deployment harness.
10. Completely cover windshield area and front door window openings with a drop cloth, blanket or similar item. This reduces the possibility of injury due to possible fragmentation of the vehicle's glass or interior.
11. Notify all people in the immediate area that you intend to deploy the air bag and suitable ear protection should be worn. The deployment will be accompanied by a substantial report which may startle the uninformed. Wear suitable ear protection.




12. Separate the two banana plugs on the deployment harness and connect the deployment harness to the 12 volts vehicle battery to immediately deploy the air bag.
13. Disconnect the deployment harness from the battery and short the harness leads together by fully seating one banana plug into the other.

After an air bag (inflator) module has been deployed, the surface of the air bag may contain a powdery residue. This powder consists primarily of cornstarch (used to lubricate the bag as it inflates) and byproducts of the chemical reaction. As a precaution, gloves and safety glasses are recommended to prevent any possible irritation of the skin or eyes.

WARNING: Safety precautions must be observed when handling a deployed air bag (inflator) module. After deployment, the metal surfaces of the air bag (inflator) module will be very hot. Allow the air bag (inflator) module to cool before handling any metal portion of it. Do not place the hot deployed air bag (inflator) module near any flammable objects. Failure to follow procedures could result in fire or personal injury.

After an air bag (inflator) module has been deployed, the metal canister and surrounding areas of the air bag (inflator) module will be very hot. Do not touch the metal areas of the air bag (inflator) module for about 30 minutes after deployment. If the deployed air bag (inflator) module must be moved before it is cool, wear gloves and handle by the air bag or vinyl trim.

14. Disconnect deployment harness from air bag (inflator) module.
15. Repeat Steps 2) through 14)10 deploy driver or passenger air bag (inflator) module, if it does not try to deploy.
16. Carefully remove drop cloth from vehicle and clean off any fragments or discard drop cloth entirely.
17. In the unlikely event that either or both of the air bag (inflator) modules did not deploy after following these procedures, proceed immediately with Steps 19) through 21).
18. With both air bags deployed the vehicle may be scrapped in the same manner as a non-air bag equipped vehicle.
19. Remove the undeployed air bag (inflator) module(s) from the vehicle. For driver air bag (inflator) module refer to SECTION 3C1,for passenger air bag (inflator) module refer to "On-Vehicle Service".

WARNING: When storing a live air bag (inflator) module or when leaving a live air bag (inflator) module unattended on a bench or other surface, always face the bag and trim cover up and away from the surface. This is necessary so that a free space is provided to allow the air bag to expand in the unlikely event of accidental deployment. Failure to follow procedures could result in personal injury.

20. Temporarily store the air bag (inflator) module with the air bag opening facing up, away from the surface upon which it rests. Refer to "Service Precaution" for details.
21. Contact your local distributor for further assistance.