Speedometer Drive With Manual Transaxle

REMOVAL
1. Pull up speedometer cable boot, pull out speedometer case clip and then disconnect speedometer cable from case.
2. Remove bolt and pull out speedometer driven gear case assembly by hand.





3. Using pin remover of 2.8 - 3.0 mm (0.11 inch) diameter, drive out spring pin and then take out speedometer driven gear.





4. Remove oil seal by using special tools (Bearing remover and sliding hammer) holding flat portion of driven gear case by soft jawed vise.
Special Tool
(A): 09917 - 58010
(B): 09930 - 30102

INSTALLATION





1. Apply grease to a new oil seal and install it to case bore up to the bottom with its spring side facing down. Valve guide remover may be used for installation.
Special Tool
(C): 09916 - 46010
2. Check driven gear for abnormal wear or distortion and insert good one into case after applying oil.
3. Install spring pin supporting flat portion of case by wood block, and then make sure that gear rotates smoothly.
4. Check O-ring and case surface for their flawlessness, apply oil to O-ring and then install case assembly to transmission.
Tightening Torque for case bolt
5.5 Nm (0.55 kg.m, 4.0 ft. lbs.)
5. Connect cable, set case clip and boot as they were.

CAUTION:
- Do not compress oil seal excessively so as to prevent its distortion.
- Never hit driven gear and gear case.
- While inserting case assembly into transmission, rotate driven gear by using small screwdriver so that gear will mesh smoothly.
- Never push or hit slit portion of case when installing it to transmission.

6. Make sure that oil level is as specified.