Operation CHARM: Car repair manuals for everyone.

Assembling Unit

ASSEMBLING UNIT








CAUTION:
- Automatic transmission consists of highly precise parts. As even a flaw in a small part may cause oil leakage or decrease in function, check each part carefully before installation.
- Clean all parts with compressed air. Never use wiping cloths or rags.
- Before assembling new clutch discs and brake band, soak them in automatic transmission fluid for at least 2 hours.
- Be sure to use new gaskets and O-rings.
- Lubricate O-rings with automatic transmission fluid.
- Apply automatic transmission fluid on sliding or rotating surfaces of the parts before assembly.
- Use yellow petrolatum grease or SUZUKI super grease C to retain parts in place.
- Be sure to install thrust bearings and races in correct direction and position as shown in figure below.
- Make sure that snap ring ends are not aligned with one of cutouts and are installed in groove correctly.
- Do not use adhesive cements on gaskets and similar parts.
- Be sure to torque each bolt and nut to specification.