Differential

Disassembly





1. Using special tool, remove right bearing (1).
Special tool
(A): 09913-61510
(B): 09925-88210

NOTE: Change removed bearing to new one.

2. Remove left bearing by using puller while supporting its center shaft as described in the figure.
3. Support differential case with soft jawed vise and remove final gear bolts then take out final gear.
4. Using special tools, remove sensor rotor (1).
Special tool
(A): 09913-60910
(B): 09925-88210





5. Drive out differential side pinion shaft (2) and then disassemble components parts.

Reassembly
Judging from abnormality noted before disassembly and what is found through visual check of component parts after disassembly, prepare replacing parts and proceed to reassembly. Make sure that all parts are clean.
1. Assemble differential gear and measure thrust play of differential gear as follows.
Special tool
(A): 09900-20607
(B): 09900-20701
Differential gear thrust play
0.05 - 0.33 mm (0.002 - 0.013 inch)

Left side
^ Hold differential assembly with soft jawed vise and apply measuring tip of dial gauge to top surface of gear (2).
^ Using 2 screwdrivers, (1), move gear up and down and read movement of dial gauge pointer.

Right side
^ Using similar procedure to the left side, set dial gauge tip to gear (2) shoulder.
^ Move gear up and down by hand and read dial gauge.

2. If thrust play is out of specification, select suitable thrust washer from among following available size, install it and check again that specified gear play is obtained.





Available differential gear thrust washer thickness





3. Drive in spring pin from right side till it is flush with differential case surface.





4. Press-fit left bearing (1) by using special tool and copper hammer.
Special tool
(A): 09951-76010





5. Press-fit new sensor rotor (1) with groove (2) side upward as shown by using special tools and copper hammer.
Special tool
(A): 09913-75510
(B): 09944-78210





6. Press-fit right bearing (1) by using special tools and copper hammer.
Special tool
(A): 09924-74510
(B): 09951-16060
(C): 09913-35230





7. Hold differential assembly with soft jawed vise (3), install final gear (2) and then tighten 10 bolts) to specified torque.

CAUTION: Use of any other bolts than specified ones is prohibited.

"A": Cement 99000-32110
Tightening torque
Final gear bolts (a): 90 Nm (9.0 kgf-m, 65.0 ft. lbs.)