Gear Shift and Select Shaft
Disassembly and Reassembly1. To disassemble component parts, use special tools and 2.8 - 3.0 mm (0.11 inch) pin remover in addition.
Special tool
(A): 09922-85811 (4.5 mm)
(B): 09925-78210 (6.0 mm)
2. Clean all parts thoroughly, inspect them and replace with new ones as required.
3. Assemble component parts by reversing removal procedure.
NOTE:
^ When driving in spring pins, prevent shaft from being bent by supporting it with wood block.
^ Assemble 5th & reverse gear shift cam (13) by winding cam guide return spring, and then drive in spring pin.
^ Locate low speed select spring (White-Lower position) and reverse select spring (Pink-Upper position) correctly.
Installation
1. Clean mating surface of guide case.
2. Install gear shift and select shaft assembly with new gasket into transaxle.
3. Place breather hose bracket and tighten it together with gear shift guide case bolts (2) to specified torque.
Tightening torque
Gear shift guide case bolts (a): 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
4. Install washer and gear shift interlock bolt (3) to which thread lock cement has been applied and then tighten it to specified torque.
"A": Cement 99000-32110
Tightening torque
Gear shift interlock bolt (b): 50 Nm (5.0 kgf-m, 36.5 ft. lbs.)
5. Install washer and 5th to reverse interlock guide bolt (4) to which thread lock cement has been applied and then tighten it to specified torque.
"A": Cement 99000-32110
Tightening torque
5th to reverse interlock guide bolt (d): 23 Nm (2.3 kgf-m, 17.0 ft. lbs.)
6. Tighten backup lamp switch (1) to specified torque.
Tightening torque
Backup lamp switch (c): 20 Nm (2.0 kgf-m, 14.5 ft. lbs.)
7. Check input shaft for rotation in each gear position.
8. Also confirm function of backup lamp switch in reverse position by using ohmmeter.